ROVER 75 MG ZT Factory Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Rover Model: 75 Related Model: MG ZT Manual Product Name: ROVER 75 MG ZT Factory Workshop Service Repair Manual Generation Rover 75 Generation: RJ Mg Zt Generation: ZT Codes Rover 75 Platform: R40 (shared with MG ZT) 👋 Introduction Market Position Target Audience: DIY mechanics, independent workshops, Rover 75/MG ZT owners Value Proposition: Cost savings on repairs, extended vehicle lifespan Competitive Analysis Competitor Manuals: Often generic aftermarket manuals lacking OEM detail Key Features Completeness: OEM Complete, exceeding 4000 pages of detailed information Ease Of Use: No installation, single PDF, bookmark navigation Content Type: Includes system descriptions, overhaul manuals, electrical libraries, and owner handbooks 📋 Manual Details Coverage Areas Vehicle Coverage: Rover 75 and MG ZT models Page Count Total Pages: >4000 Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Variants: K Series 1.8, KV6, M47R Diesel Powertrain: Engine overhaul, transmission service, drivetrain maintenance Chassis: Suspension, steering, brakes, wheels, tires Electrical: Full electrical library, circuit diagrams, lighting, ECUs, accessories Bodywork: Body repair, interior trim, exterior components, glass HVAC: Heating, ventilation, and air conditioning systems Diagnostics: T4 Diagnostic system integration and procedures Procedures Included Routine Maintenance: PDI (Pre-Delivery Inspection), scheduled maintenance, fluid changes, filter replacements Repair Procedures: Step-by-step repair instructions for all major components Overhaul: Comprehensive overhaul procedures for engines and major assemblies Diagnostics Troubleshooting: Fault finding, diagnostic codes, and troubleshooting guides Accessory Fitting: Instructions for fitting factory-approved accessories Technical Depth Level Of Detail: OEM Complete - suitable for professional technicians and advanced DIY mechanics Diagnostic Tool Coverage: Detailed information on using the T4 diagnostic system Training Materials: Includes content from Technical Academy modules 📊 Manual Specifications File Format File Type: Single PDF file Software Requirements: None (no installation required) Computer Requirements: None Print Quality Printability: Easily printable sections Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Navigation Navigational Features: Bookmarked for easy navigation ⚙️ Engine Specifications Primary Engine K Series 1 8 Displacement: 1796 cc (1.8 Litre) K Series 1 8 Bore X Stroke: 80.0 mm x 89.3 mm K Series 1 8 Compression Ratio: Approx. 10.5:1 K Series 1 8 Engine Management: Lucas 14CUX or MEMS (depending on year/variant) Kv6 Engine Kv6 Displacement: 2497 cc (2.5 Litre) Kv6 Bore X Stroke: 82.0 mm x 79.2 mm Kv6 Compression Ratio: Approx. 10.3:1 Kv6 Engine Management: Lucas 14CUX or MEMS M47R Engine M47R Diesel Displacement: 1951 cc (2.0 Litre Diesel) M47R Diesel Configuration: 4-cylinder, turbocharged, intercooled, inline diesel M47R Diesel Engine Management: Bosch EDC (Electronic Diesel Control) Performance K Series 1 8 Power Output: Approx. 116 bhp (86 kW) at 5500 rpm (varies by variant) K Series 1 8 Torque: Approx. 165 Nm (122 lb-ft) at 4000 rpm (varies by variant) Kv6 Power Output: Approx. 175 bhp (130 kW) at 6000 rpm (varies by variant) Kv6 Torque: Approx. 240 Nm (177 lb-ft) at 4000 rpm (varies by variant) M47R Diesel Power Output: Approx. 116 bhp (86 kW) at 4000 rpm M47R Diesel Torque: Approx. 240 Nm (177 lb-ft) at 1750 rpm Fuel System Fuel Type: Unleaded Petrol (for K Series), Diesel (for M47R) Injection Type: Multi-point Fuel Injection (MPFI) for K Series, Common Rail Direct Injection (CRDI) for M47R 🔧 Transmission Standard Rover 75 K Series 1 8: 5-speed Manual (PG1 gearbox) Rover 75 Kv6: 5-speed Manual (PG1 gearbox) Rover 75 M47R Diesel: 5-speed Manual (Getrag 285) Optional Rover 75 K Series 1 8: 4-speed Automatic (JATCO 4F27E or similar, depending on market/year) Rover 75 Kv6: 5-speed Automatic (Jatco 5-speed 'Select-a-Shift') Rover 75 M47R Diesel: 5-speed Automatic (Jatco) Features Mg Zt Transmission: Similar options to Rover 75, with a focus on sportier manual transmissions where applicable 📐 Dimensions Exterior Rover 75 Length: Approx. 4793 mm (188.7 in) Rover 75 Width: Approx. 1778 mm (70.0 in) Rover 75 Height: Approx. 1433 mm (56.4 in) Mg Zt Dimensions: Similar to Rover 75, with slight variations in styling and trim Weights Rover 75 Kerb Weight: Approx. 1400-1550 kg (3086-3417 lbs) depending on engine and equipment Mg Zt Kerb Weight: Similar to Rover 75, potentially slightly higher with sportier trims 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (for Rover 75 during its primary production run) Active Features ABS: Standard on most models Traction Control: Optional on some models Passive Features Airbags: Front airbags standard; side airbags optional on some models Seatbelts: Pre-tensioned seatbelts with load limiters 💡 Technology Features Infotainment Rover 75 Infotainment Options: Factory fitted CD players, radio/cassette units, often with optional navigation system (যাত্রাBook) Mg Zt Infotainment Options: Similar to Rover 75, with potential for upgraded audio systems in sportier trims Driver Assistance Parking Sensors: Optional rear parking sensors available on some models Cruise Control: Available as an option on many variants Connectivity T4 Diagnostic System: Crucial for advanced diagnostics,...
Continuing the legacy of Rover as a British marque known for comfort and refinement
Model Evolution
Rover 75 Development:
Developed by Rover Group and launched in 1999 as a replacement for the Rover 800 series. Designed to compete in the executive car segment.
Mg Zt Development:
Launched in 2001 as a sportier, performance-oriented variant of the Rover 75 platform, developed by MG Rover Group.
Production
Production Period:
Rover 75: 1999-2005 (UK). MG ZT: 2001-2005 (UK).
Manufacturing Location:
Longbridge, Birmingham, UK
Ownership Changes
Post Bmw Era:
Following BMW's sale of Rover Group, the models were produced under MG Rover Group until its administration in 2005.
🏆 Awards & Recognition
Recognitions
Car Magazine Reviews:
Both the Rover 75 and MG ZT received generally positive reviews from motoring press for comfort, ride quality, and styling, particularly the Rover 75's classic appeal.
Ratings
Reliability Perception:
While perceived reliability varied, particularly concerning the K Series head gasket, the comprehensive nature of this manual aids in maintaining and rectifying common issues.
Certifications
Manual Certification:
OEM Factory certified content, ensuring accuracy and adherence to manufacturer standards.