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SAAB 90 99 900 Sedan Hatchback 1979-1993 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: SAAB Model: 90, 99, 900 Body Styles: Sedan, Hatchback Production Years: 1979-1993 👋 Introduction Market Position Target Audience: SAAB owners, independent repair shops, DIY mechanics, automotive enthusiasts. Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information at a fraction of the cost of dealership service, with lifetime access and usability. Key Features Features: Full factory coverage, detailed photos and diagrams, step-by-step instructions, comprehensive troubleshooting, lifetime access. 📋 Manual Details Coverage Areas Vehicle Makes: SAAB Vehicle Models: 90, 99, 900 Vehicle Generations Covered: SAAB 90 (1984-1987), SAAB 99 (1972-1984), SAAB 900 (1st Generation NG900, 1978-1993) Page Count Estimated Page Count: Hundreds (Specific count not provided, but implies extensive coverage) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download Additional Features Searchability: PDF format allows for keyword searching, greatly enhancing the user's ability to find specific information quickly. 📖 Manual Coverage Systems Covered Engine: All engine types (e.g., B, H, DOHC) with detailed diagnostics, repair, and overhaul procedures. Transmission: Manual and Automatic transmissions, including clutch, gearbox, drive shafts, and differentials. Electrical System: Complete wiring diagrams, component testing, ignition system, charging system, lighting, instrumentation, and accessories. Suspension And Steering: Front and rear suspension, steering rack, power steering system, wheel alignment. Fuel System: Fuel injection systems (CIS, Bosch LH-Jetronic, etc.), carburettor systems (Zenith, Solex), fuel pump, injectors, fuel lines. Comfort Systems: Includes procedures for door locks, window regulators, seat adjustments, and interior lighting. Brakes Braking System: Hydraulic brake system, front and rear disc brakes, brake lines, master cylinder, caliper overhaul, ABS (if applicable). Cooling System Cooling System: Radiator, water pump, thermostat, cooling fan, coolant flow, heater core. Exhaust System Exhaust System: Exhaust manifolds, catalytic converter (if applicable), mufflers, pipes. Bodywork And Chassis Bodywork: Body panel repair, structural components, door mechanisms, glass replacement, rust prevention and repair. Interior Interior Trim: Dashboard removal, seat repair, headliner, carpeting, interior trim components. Procedures Included Preventative Maintenance: Oil changes, filter replacements, tune-ups, fluid checks and replacements, belt inspection and replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault codes (if applicable), symptom analysis. Engine Repair: Engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft and bearing service. Transmission Repair: Transmission disassembly and reassembly, clutch replacement, gear shift linkage adjustment. Brake System Repair: Brake pad and rotor replacement, brake caliper rebuilding, brake fluid bleeding. Electrical Diagnostics: Wiring harness repair, component testing using multimeters and oscilloscopes, starter and alternator testing. Suspension And Steering Repair: Shock absorber and strut replacement, ball joint and tie rod end replacement, power steering pump and hose replacement. Fuel System Servicing: Fuel injector cleaning and replacement, fuel pump testing, fuel pressure checks. Body Panel Replacement: Fender, hood, door, and trunk lid replacement and adjustment. Heating And Air Conditioning: HVAC system diagnosis and repair, heater core replacement, A/C component servicing (where applicable). Wheel And Tire: Information on wheel bearing replacement, tire pressure specifications, and wheel alignment procedures. Technical Depth Depth: Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and component-level repairs. Detail Level: Highly detailed with step-by-step instructions, exploded diagrams, and photographs. 📊 Manual Specifications File Format Format Details: Searchable PDF, compatible with all Windows and MAC computers. Compatibility: Universal PDF compatibility across Windows, macOS, Linux, Android, and iOS devices. Print Quality Printability: Printable (single pages or the entire manual). Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Quality: N/A (Digital Download - PDF) Licensing Usage Rights: Lifetime usage on unlimited computers; no expiry dates or renewal fees. ⚙️ Engine Specifications Primary Engine Engine Types Covered: SAAB B engines (e.g., B20, B21, B23), H engines (e.g., H20, H22), DOHC engines (16-valve Turbo). Performance Engine Displacements Common: 1.7L, 1.8L, 1.9L, 2.0L, 2.1L, 2.3L (Specifics vary by model and year). Horsepower Range: Approximately 75 hp to 175 hp for naturally aspirated and turbo models. (Specifics vary by engine and tune). Fuel System Fuel Delivery Systems: Stromberg/Zenith carburetors, Bosch K-Jetronic (CIS), Bosch KE-Jetronic, Bosch LH-Jetronic fuel injection. Engine Management Ignition System: Distributor-based ignition systems, electronic ignition (e.g., Lucas, Bosch), Saab's Direct Ignition (DI) system for some later models. 🔧 Transmission Standard Standard Transmission Types: 4-speed manual, 5-speed manual (often with overdrive). Optional Optional Transmission Types: 3-speed automatic (Horgren-Sachs, Trimatic). Features Transmission Features: Front-wheel drive layout, often with a longitudinally mounted engine and transmission unit, Saab's unique 'automatic clutch' system on some manual transmissions. 📐 Dimensions Exterior Body Styles: Compact executive sedan and hatchback, known for their distinctive aerodynamic styling. Wheelbase: Varies by model; e.g., 99: ~97 inches, 900: ~100 inches. 💡 Technology Features Infotainment Infotainment Systems: Basic radio and cassette player systems. Some later models might have had optional CD players or enhanced sound systems. Manual will cover radio removal, installation, and basic electrical connections. Driver Assistance Driver Assistance Features: Limited by era;...
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SAAB 90 99 900 Sedan Hatchback 1979-1993 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
SAAB
Model:
90, 99, 900
Body Styles:
Sedan, Hatchback
Production Years:
1979-1993
👋 Introduction
Market Position
Target Audience:
SAAB owners, independent repair shops, DIY mechanics, automotive enthusiasts.
Competitive Analysis
Value Proposition:
Provides professional-level repair and maintenance information at a fraction of the cost of dealership service, with lifetime access and usability.
Key Features
Features:
Full factory coverage, detailed photos and diagrams, step-by-step instructions, comprehensive troubleshooting, lifetime access.
📋 Manual Details
Coverage Areas
Vehicle Makes:
SAAB
Vehicle Models:
90, 99, 900
Vehicle Generations Covered:
SAAB 90 (1984-1987), SAAB 99 (1972-1984), SAAB 900 (1st Generation NG900, 1978-1993)
Page Count
Estimated Page Count:
Hundreds (Specific count not provided, but implies extensive coverage)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
Additional Features
Searchability:
PDF format allows for keyword searching, greatly enhancing the user's ability to find specific information quickly.
📖 Manual Coverage
Systems Covered
Engine:
All engine types (e.g., B, H, DOHC) with detailed diagnostics, repair, and overhaul procedures.
Transmission:
Manual and Automatic transmissions, including clutch, gearbox, drive shafts, and differentials.
Electrical System:
Complete wiring diagrams, component testing, ignition system, charging system, lighting, instrumentation, and accessories.
Suspension And Steering:
Front and rear suspension, steering rack, power steering system, wheel alignment.
Fuel System:
Fuel injection systems (CIS, Bosch LH-Jetronic, etc.), carburettor systems (Zenith, Solex), fuel pump, injectors, fuel lines.
Comfort Systems:
Includes procedures for door locks, window regulators, seat adjustments, and interior lighting.
Brakes
Braking System:
Hydraulic brake system, front and rear disc brakes, brake lines, master cylinder, caliper overhaul, ABS (if applicable).
Cooling System
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant flow, heater core.
Exhaust System
Exhaust System:
Exhaust manifolds, catalytic converter (if applicable), mufflers, pipes.
Bodywork And Chassis
Bodywork:
Body panel repair, structural components, door mechanisms, glass replacement, rust prevention and repair.
Interior
Interior Trim:
Dashboard removal, seat repair, headliner, carpeting, interior trim components.
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, tune-ups, fluid checks and replacements, belt inspection and replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault codes (if applicable), symptom analysis.
Engine Repair:
Engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft and bearing service.
Transmission Repair:
Transmission disassembly and reassembly, clutch replacement, gear shift linkage adjustment.
Brake System Repair:
Brake pad and rotor replacement, brake caliper rebuilding, brake fluid bleeding.
Electrical Diagnostics:
Wiring harness repair, component testing using multimeters and oscilloscopes, starter and alternator testing.
Suspension And Steering Repair:
Shock absorber and strut replacement, ball joint and tie rod end replacement, power steering pump and hose replacement.
Fuel System Servicing:
Fuel injector cleaning and replacement, fuel pump testing, fuel pressure checks.
Body Panel Replacement:
Fender, hood, door, and trunk lid replacement and adjustment.
Heating And Air Conditioning:
HVAC system diagnosis and repair, heater core replacement, A/C component servicing (where applicable).
Wheel And Tire:
Information on wheel bearing replacement, tire pressure specifications, and wheel alignment procedures.
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and component-level repairs.
Detail Level:
Highly detailed with step-by-step instructions, exploded diagrams, and photographs.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF, compatible with all Windows and MAC computers.
Compatibility:
Universal PDF compatibility across Windows, macOS, Linux, Android, and iOS devices.
Print Quality
Printability:
Printable (single pages or the entire manual).
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Quality:
N/A (Digital Download - PDF)
Licensing
Usage Rights:
Lifetime usage on unlimited computers; no expiry dates or renewal fees.
⚙️ Engine Specifications
Primary Engine
Engine Types Covered:
SAAB B engines (e.g., B20, B21, B23), H engines (e.g., H20, H22), DOHC engines (16-valve Turbo).
Performance
Engine Displacements Common:
1.7L, 1.8L, 1.9L, 2.0L, 2.1L, 2.3L (Specifics vary by model and year).
Horsepower Range:
Approximately 75 hp to 175 hp for naturally aspirated and turbo models. (Specifics vary by engine and tune).
Fuel System
Fuel Delivery Systems:
Stromberg/Zenith carburetors, Bosch K-Jetronic (CIS), Bosch KE-Jetronic, Bosch LH-Jetronic fuel injection.
Engine Management
Ignition System:
Distributor-based ignition systems, electronic ignition (e.g., Lucas, Bosch), Saab's Direct Ignition (DI) system for some later models.
🔧 Transmission
Standard
Standard Transmission Types:
4-speed manual, 5-speed manual (often with overdrive).
Optional
Optional Transmission Types:
3-speed automatic (Horgren-Sachs, Trimatic).
Features
Transmission Features:
Front-wheel drive layout, often with a longitudinally mounted engine and transmission unit, Saab's unique 'automatic clutch' system on some manual transmissions.
📐 Dimensions
Exterior
Body Styles:
Compact executive sedan and hatchback, known for their distinctive aerodynamic styling.
Wheelbase:
Varies by model; e.g., 99: ~97 inches, 900: ~100 inches.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic radio and cassette player systems. Some later models might have had optional CD players or enhanced sound systems. Manual will cover radio removal, installation, and basic electrical connections.
Driver Assistance
Driver Assistance Features:
Limited by era; features like cruise control, intermittent wipers. No advanced electronic driver aids like ABS (on earliest models) or traction control (on most).
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB were standard or widely available during this period).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles or 12 months, depending on oil type and driving conditions. (Refer to specific model years for exact recommendations).
Spark Plug Replacement:
Every 20,000 - 30,000 miles, depending on plug type (standard, platinum, long-life). (Manual will specify exact types and intervals).
Timing Belt Replacement:
SAABs of this era typically used timing chains or belts. If belt-driven, intervals are typically 60,000 - 90,000 miles. (Manual to confirm chain/belt and specific interval).
Fluid Specifications
Engine Oil Type:
API SF/SG or ACEA A2/A3 rated oils, viscosity typically 10W-40 or 15W-50, depending on climate. (Manual will provide precise OEM recommendations).
Coolant Type:
Ethylene glycol based antifreeze, typically mixed 50/50 with distilled water. SAAB may have had specific silicate-free requirements. (Manual to confirm exact specifications).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF.
Transmission Fluid Type Manual:
GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90. (Manual to confirm exact specifications).
Known Issues
Engine Oil Sludge:
Especially on turbocharged models with poor maintenance history, oil sludge can be a significant issue. Regular oil changes are critical.
Rear Wheel Arch Rust:
Common rust point on these models, especially in areas with salted roads. Requires regular inspection and preventative treatment.
Fuel Pump Failure:
Can be an issue, particularly with age. The manual will guide on testing and replacement.
Electrical Gremlins:
Like many cars of this era, intermittent electrical issues can arise, often related to aging wiring harnesses, grounds, or components.
Heater Core Leaks:
Can lead to coolant loss and a smell of coolant in the cabin. Replacement is labor-intensive.
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish, originally an aircraft manufacturer (Svenska Aeroplan Aktiebolaget).
Model Evolution
Saab 99 Evolution:
Introduced in 1968, featured advanced safety and engineering for its time. The 90 was a modernized version of the 99.
Saab 900 Evolution:
Launched in 1978 as the 'Senior' model, based on the 99 but with a longer wheelbase and updated styling. The 'New Generation' (NG) 900 arrived in 1993, but this manual primarily covers up to the 1993 model year of the classic 900.
Production
Manufacturing Locations:
Trollhättan, Sweden; various other international locations.
🏆 Awards & Recognition
Recognitions
Safety Recognition:
SAAB vehicles of this era were generally recognized for their robust build quality and innovative safety features for their time, including advanced crumple zones and a strong safety cage. The manual will detail specific safety system components and their function.
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