Seat Cordoba Saloon 1.9 L D (diesel) 1993-1999 Service Repair Manual
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🏷️ Basic Information Identification Make: Seat Model: Cordoba Saloon Body Style: Saloon Production Years Covered: 1993-1999 Engine Type: Diesel Engine Displacement: 1.9 Liters Codes Chassis Codes: Type 6K 👋 Introduction Market Position Segment: Compact/Small Family Car (Saloon variant of the Cordoba range) Competitive Analysis Competitors: Primarily competed with other European and Asian small saloons and hatchbacks of its era, such as the Ford Escort/Orion, Opel Astra/Vectra (smaller variants), Volkswagen Golf/Vento, Fiat Tipo/Tempra. Key Features Value Proposition: Affordable and practical transportation, with the diesel engine offering good fuel economy. The Cordoba offered a generally comfortable ride and decent interior space for its class. Manual Benefit: Empowers owners and mechanics with factory-level knowledge for efficient and correct repairs, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Coverage: All Models, Engines, Trim Levels, and Transmission Types for the Seat Cordoba Saloon 1.9 L D (diesel) 1993-1999 Page Count Estimated Page Count: Detailed and extensive; exact count not provided but implied to be comprehensive as a factory service manual. Manual Type Type: Official Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, diagnostics, fuel system (injection pump, injectors), lubrication, cooling system, exhaust system. Transmission: Repair, maintenance, and diagnostics for manual transmissions; potential coverage for automatic transmissions depending on trim. Brakes: Hydraulic system, ABS (if equipped), disc and drum brake component replacement, bleeding procedures. Suspension: Front and rear suspension components, steering system, wheel alignment. Electrical: Wiring diagrams, starter system, charging system, lighting, instrumentation, comfort systems, diagnostic procedures. Bodywork: Exterior panel repair, interior trim removal, glass replacement, body sealing. Heating And Air Conditioning: HVAC system operation, component replacement, refrigerant handling (where applicable). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspection and replacement. Troubleshooting: Step-by-step diagnostic routines for common and uncommon issues, fault code interpretation. Repair: Detailed procedures for component removal, installation, and rebuilding. Installation: Procedures for installing new or replacement parts. Disassembly: Complete disassembly instructions for all major vehicle components. Technical Depth Depth: Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, advanced electrical diagnostics. 📊 Manual Specifications File Format Compatibility: Adobe PDF Reader Print Quality Printability: Printable without any restriction Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: Likely includes codes such as 1Y, AHU, ALE for the 1.9D (Naturally Aspirated) and 1.9TD (Turbocharged Diesel) variants, though the listing specifically states '1.9 L D' which implies naturally aspirated. Performance Horsepower 1.9D Na: Approximately 64-68 PS (63-67 hp) for naturally aspirated versions. Torque 1.9D Na: Around 124-133 Nm (91-98 lb-ft) for naturally aspirated versions. Fuel System Injection Type: Indirect Injection (IDI) rotary or inline injection pump (e.g., Bosch VE). Cooling System Coolant Type: G12 or equivalent ethylene glycol-based antifreeze. Specific capacity and mixture ratio detailed in the manual. Lubrication Oil Grade: Typically SAE 5W-40 or 10W-40 synthetic or semi-synthetic diesel engine oil, meeting VW 505.00 specification. Specific capacity detailed in the manual. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Transmission Type: Less common for the 1.9D; automatic transmissions were more prevalent in higher engine variants or petrol models, but possible for some diesel variants depending on market. Features Fluid Type: GL-4 or GL-5 specification gear oil. Specific viscosity and capacity detailed in the manual. 📐 Dimensions Exterior Length: Approximately 4149 mm (163.3 inches) Width: Approximately 1698 mm (66.9 inches) Height: Approximately 1418 mm (55.8 inches) Weights Curb Weight: Around 1080 kg (2380 lbs) depending on specification. Gross Vehicle Weight: Specific rating detailed in the manual. 🛡️ Safety Features Ratings Euro Ncap Rating: Not extensively tested or rated by Euro NCAP during its primary production years; likely a 2 or 3-star equivalent based on contemporary vehicles. Active Features ABS: Available as an option on higher trims or later models, coverage included if fitted. Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional. Manual covers airbag system diagnostics and replacement procedures. Seatbelts: Three-point inertia reel seatbelts with pre-tensioners (driver side likely). Coverage of seatbelt system maintenance. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or CD player. Speaker configuration varies by trim. Manual covers head unit removal and basic diagnostics. Driver Assistance Cruise Control: Optional on some higher trim levels; manual covers installation and troubleshooting if fitted. Connectivity Auxiliary Input: Not standard. Aftermarket integration often requires specialized adapters. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Check manual for exact recommendation based on driving conditions. Timing Belt Replacement: Crucial for this engine. Typically every 80,000-100,000 km (50,000-60,000 miles) or 4-5 years. Manual will provide the precise interval and procedure, including replacement of tensioners and water pump. Fluid Specifications Brake Fluid: DOT 4....
Compact/Small Family Car (Saloon variant of the Cordoba range)
Competitive Analysis
Competitors:
Primarily competed with other European and Asian small saloons and hatchbacks of its era, such as the Ford Escort/Orion, Opel Astra/Vectra (smaller variants), Volkswagen Golf/Vento, Fiat Tipo/Tempra.
Key Features
Value Proposition:
Affordable and practical transportation, with the diesel engine offering good fuel economy. The Cordoba offered a generally comfortable ride and decent interior space for its class.
Manual Benefit:
Empowers owners and mechanics with factory-level knowledge for efficient and correct repairs, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
Coverage:
All Models, Engines, Trim Levels, and Transmission Types for the Seat Cordoba Saloon 1.9 L D (diesel) 1993-1999
Page Count
Estimated Page Count:
Detailed and extensive; exact count not provided but implied to be comprehensive as a factory service manual.
Manual Type
Type:
Official Factory Service Repair Manual / Workshop Manual
Exterior panel repair, interior trim removal, glass replacement, body sealing.
Heating And Air Conditioning:
HVAC system operation, component replacement, refrigerant handling (where applicable).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspection and replacement.
Troubleshooting:
Step-by-step diagnostic routines for common and uncommon issues, fault code interpretation.
Repair:
Detailed procedures for component removal, installation, and rebuilding.
Installation:
Procedures for installing new or replacement parts.
Disassembly:
Complete disassembly instructions for all major vehicle components.
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, advanced electrical diagnostics.
📊 Manual Specifications
File Format
Compatibility:
Adobe PDF Reader
Print Quality
Printability:
Printable without any restriction
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely includes codes such as 1Y, AHU, ALE for the 1.9D (Naturally Aspirated) and 1.9TD (Turbocharged Diesel) variants, though the listing specifically states '1.9 L D' which implies naturally aspirated.
Performance
Horsepower 1.9D Na:
Approximately 64-68 PS (63-67 hp) for naturally aspirated versions.
Torque 1.9D Na:
Around 124-133 Nm (91-98 lb-ft) for naturally aspirated versions.
G12 or equivalent ethylene glycol-based antifreeze. Specific capacity and mixture ratio detailed in the manual.
Lubrication
Oil Grade:
Typically SAE 5W-40 or 10W-40 synthetic or semi-synthetic diesel engine oil, meeting VW 505.00 specification. Specific capacity detailed in the manual.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Transmission Type:
Less common for the 1.9D; automatic transmissions were more prevalent in higher engine variants or petrol models, but possible for some diesel variants depending on market.
Features
Fluid Type:
GL-4 or GL-5 specification gear oil. Specific viscosity and capacity detailed in the manual.
📐 Dimensions
Exterior
Length:
Approximately 4149 mm (163.3 inches)
Width:
Approximately 1698 mm (66.9 inches)
Height:
Approximately 1418 mm (55.8 inches)
Weights
Curb Weight:
Around 1080 kg (2380 lbs) depending on specification.
Gross Vehicle Weight:
Specific rating detailed in the manual.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not extensively tested or rated by Euro NCAP during its primary production years; likely a 2 or 3-star equivalent based on contemporary vehicles.
Active Features
ABS:
Available as an option on higher trims or later models, coverage included if fitted.
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional. Manual covers airbag system diagnostics and replacement procedures.
Seatbelts:
Three-point inertia reel seatbelts with pre-tensioners (driver side likely). Coverage of seatbelt system maintenance.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player. Speaker configuration varies by trim. Manual covers head unit removal and basic diagnostics.
Driver Assistance
Cruise Control:
Optional on some higher trim levels; manual covers installation and troubleshooting if fitted.
Connectivity
Auxiliary Input:
Not standard. Aftermarket integration often requires specialized adapters.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Check manual for exact recommendation based on driving conditions.
Timing Belt Replacement:
Crucial for this engine. Typically every 80,000-100,000 km (50,000-60,000 miles) or 4-5 years. Manual will provide the precise interval and procedure, including replacement of tensioners and water pump.
Fluid Specifications
Brake Fluid:
DOT 4.
Coolant Capacity:
Approximately 6.5 liters (6.9 US quarts) for the complete system. Detailed in the manual.
Regular maintenance, especially on the timing belt and fuel system, is critical for the longevity of the 1.9D engine.
📚 Vehicle History
Brand Heritage
Brand Origin:
Seat is a Spanish automobile manufacturer founded in 1950, a subsidiary of Volkswagen Group since 1986. Known for its sporty and youthful image.
Model Evolution
Platform:
Based on the Volkswagen Polo III platform (Type 6N), sharing many components. The Cordoba was essentially the saloon version of the Ibiza hatchback.
Production
Manufacturing Location:
Primarily manufactured in Spain by Seat.
Generations:
This manual covers the first generation (Type 6K) of the Seat Cordoba, produced from 1993 to 1999, with a facelift occurring around 1996.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
The Seat Cordoba range, in general, was considered a strong contender in the European small car segment for its value and practicality. Specific awards for the 1.9 D saloon are not prominently documented, but it was a popular model for its fuel efficiency and robust diesel engine.