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2008 Yamaha RAPTOR 700 / SE / SE2 / GYTR EDITION ATV Service Repair Maintenance Overhaul Manual PDF Download

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Basic Information Identification Make: Yamaha Model: Raptor 700 Model Variants: SE, SE2, GYTR Edition Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Segment: Sport ATV Introduction Market Position Segment Positioning: The...
Type: Powersports
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Sku: 62022
2008 Yamaha RAPTOR 700 / SE / SE2 / GYTR EDITION ATV Service Repair Maintenance Overhaul Manual PDF Download
Basic Information
Identification
Make: Yamaha
Model: Raptor 700
Model Variants: SE, SE2, GYTR Edition
Year: 2008
Vehicle Type: All-Terrain Vehicle (ATV)
Segment: Sport ATV
Introduction
Market Position
Segment Positioning: The Yamaha Raptor 700 is a flagship sport ATV known for its powerful engine and agile handling, targeting performance enthusiasts and competitive riders.
Competitive Analysis
Key Competitors: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R.
Key Features
Engine Platform: Utilizes the potent 686cc engine, adapted from Yamaha's motocross and utility ATV platforms, offering substantial torque and power.
Handling Characteristics: Features a lightweight chassis, long-travel suspension, and adjustable components for superior off-road performance.
Gytr Enhancements: The GYTR (Genuine Yamaha Technology Racing) edition typically includes performance upgrades developed by Yamaha's racing division, such as enhanced exhaust systems, performance tuning, or suspension components.
Manual Advantage
Digital Format Benefit: Computer-generated PDF format offers superior clarity, searchability, and zoom capabilities compared to scanned manuals, facilitating easier diagnosis and repair.
Manual Details
Coverage Areas
Primary Coverage: Service, Repair, Maintenance, Overhaul
Page Count
Estimated Page Count: 400+
Manual Type
Type: Factory Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Complete engine disassembly, assembly, inspection, and repair procedures for the 686cc liquid-cooled, SOHC, 4-valve engine.
Fuel System: Fuel injection system (EFI) diagnostics, components, and adjustments.
Ignition System: Ignition system components, testing, and troubleshooting.
Transmission: Clutch, gearbox, and final drive maintenance and repair procedures.
Cooling System: Radiator, fan, coolant, and related components service and maintenance.
Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, and starter motor.
Chassis Suspension: Front and rear suspension systems (shocks, A-arms, linkages), steering, and alignment.
Brakes: Hydraulic brake system, including master cylinders, calipers, rotors, and bleeding procedures.
Wheels Tires: Wheel bearing replacement, tire pressure specifications, and rim compatibility.
Bodywork Frame: Plastic panel removal/installation, seat, handlebar, and frame inspection.
Procedures Included
Preventive Maintenance: Detailed scheduled maintenance procedures, including oil changes, filter replacements, and lubrication.
Troubleshooting: Comprehensive diagnostic charts and symptom-based troubleshooting guides for common and uncommon issues.
Engine Rebuild: Step-by-step instructions for complete engine disassembly, internal component inspection, measurement, and reassembly.
Carburetor Efi Tuning: EFI component testing, sensor diagnostics, and idle speed adjustments (though specific EFI tuning might be limited depending on the manual's depth).
Electrical Diagnostics: Testing electrical components using multimeters, interpreting wiring diagrams, and diagnosing electrical faults.
Suspension Adjustment: Instructions for adjusting suspension settings for different riding conditions.
Brake System Service: Brake bleeding, pad replacement, caliper servicing, and master cylinder repair.
Wiring Diagrams: Detailed electrical schematics for all systems.
Technical Depth
Depth: Comprehensive, covering from basic maintenance to complete engine and transmission overhaul.
Diagnostic Capability: Advanced diagnostic procedures for EFI and electrical systems.
Rebuild Level: Full engine and transmission rebuild capabilities.
Manual Specifications
File Format
File Type: PDF
Searchability: Text-searchable for quick information retrieval.
Print Quality
Image Quality: High-resolution, computer-generated (not scanned), allowing for clear zooming.
Resolution: Excellent clarity for diagrams and text.
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Completeness
Completeness: Full factory service manual covering all aspects of the 2008 Raptor 700.
Engine Specifications
Primary Engine
Engine Type: 686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder
Bore X Stroke: 100.0 mm x 83.9 mm
Compression Ratio: 9.2:1
Fuel Induction: Electronic Fuel Injection (EFI) with 44mm throttle body
Ignition: TCI (Transistor Controlled Ignition)
Performance
Horsepower Estimate: Approx. 46 hp (may vary with GYTR modifications)
Torque Estimate: Approx. 42 lb-ft (may vary with GYTR modifications)
Fuel System
Fuel Type: Unleaded gasoline
Fluid Capacities
Engine Oil Capacity: 2.4 Liter (with oil filter change)
Coolant Capacity: 1.7 Liter
Transmission
Standard
Type: 5-speed constant mesh with reverse
Clutch: Wet, multiple-disc
Final Drive: O-ring sealed chain, drive sprocket, sealed bearing rear axle
Features
Reverse Gear: Included for enhanced maneuverability.
Fluid Specifications
Transmission Oil Type: Yamaha 4-Stroke Motor Oil (Yamalube 4) SAE 20W-40 or SAE 10W-30 (refer to manual for exact recommendation based on temperature)
Dimensions
Exterior
Length: 1830 mm (72.0 in)
Width: 1170 mm (46.1 in)
Height: 1005 mm (39.6 in)
Wheelbase: 1280 mm (50.4 in)
Ground Clearance: 260 mm (10.2 in)
Weights
Curb Weight: 191 kg (421 lbs)
Fuel Capacity: 10 Liters (2.6 gal)
Safety Features
Ratings
Crash Test Ratings: N/A (ATVs are not subject to the same standardized crash testing as passenger vehicles).
Active Features
Braking System: Hydraulic disc brakes front and rear for strong stopping power.
Suspension Stability: Independent front and rear suspension with adjustable shocks for stability and control.
Passive Features
Frame Construction: Durable steel frame designed for off-road abuse.
Handlebar Design: Wide handlebars for leverage and control.
Technology Features
Infotainment
Features: No infotainment system. Focus is on core performance and control.
Driver Assistance
Features: No electronic driver assistance systems beyond the EFI and ignition control.
Connectivity
Features: No connectivity features.
Maintenance
Service Intervals
Engine Oil Change: Every 1000 km or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter Cleaning: Every 500 km or 3 months, more frequently in dusty conditions.
Spark Plug Inspection: Every 1000 km or 6 months.
Valve Clearance Check: Every 4000 km or 2 years.
Fluid Specifications
Engine Oil Specification: Yamalube 4 (or equivalent API SG, JASO MA certified) SAE 20W-40 or SAE 10W-30
Coolant Specification: Permanent type antifreeze coolant (ethylene glycol based), 50% mixture with distilled water.
Brake Fluid Specification: DOT 4 Hydraulic Brake Fluid.
Known Issues
Efi Performance: Some users report occasional lean conditions or specific EFI tuning requirements for optimal performance, especially with aftermarket modifications.
Suspension Wear: Like all high-performance ATVs, suspension components can experience wear with aggressive use, requiring periodic inspection and adjustment.
Common Upgrades
Exhaust Systems: Aftermarket exhaust systems are popular for increasing power and improving sound.
ECU Tuning: Re-mapping the ECU or installing performance tuners can optimize EFI performance, especially with exhaust or intake modifications.
Vehicle History
Brand Heritage
Yamaha Atv Legacy: Yamaha has a long and successful history in the ATV market, pioneering many features and dominating in racing and recreational segments since the 1980s.
Model Evolution
Raptor Lineage: The Raptor 700, introduced in 2006, replaced the highly successful Raptor 660. It brought significant advancements, including a larger engine, fuel injection, and a lighter chassis.
2008 Updates: The 2008 model year saw continued refinement of the Raptor 700 platform, with variations like the SE (Special Edition) and SE2 offering different color schemes and minor package differences. The GYTR edition signifies factory-supported performance enhancements.
Production
Manufacturing Location: Primarily manufactured in Japan by Yamaha Motor Corporation.
Awards & Recognition
Recognitions
Industry Acclaim: The Raptor 700 platform has consistently been recognized by ATV enthusiasts and media for its class-leading performance, handling, and reliability since its inception.
Ratings
User Reviews: Generally receives very high ratings from owners for its power, versatility, and durability.
Certifications
Emissions: Meets relevant emissions standards for its model year and intended market.
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