GILERA GP800 ie Workshop Manual PDF Download

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Basic Information Identification Make: Gilera Model: GP800 ie Product Type: Workshop Manual / Service Manual / Repair Manual Format: PDF Download Introduction Market Position Target Audience: Motorcycle owners seeking to...

Type: Motorcycles

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Sku: 41605

Tags: Gilera GP800

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Description

Basic Information
Identification
Make:	Gilera
Model:	GP800 ie
Product Type:	Workshop Manual / Service Manual / Repair Manual
Format:	PDF Download

Introduction
Market Position
Target Audience:	Motorcycle owners seeking to perform maintenance and repairs themselves, and potentially professional workshops. Emphasizes cost savings over dealership service.
Competitive Analysis
Value Proposition:	Provides dealership-level technical information to the end-user, enabling cost-effective maintenance and repairs. Comparable to official workshop manuals used by garages.
Key Features
Learning Curve:	Designed to be understandable even for those with basic mechanical knowledge, facilitating self-servicing.
Accuracy Assurance:	The same manual used by garages implies accuracy and adherence to manufacturer specifications.

Manual Details
Coverage Areas
Overall Coverage:	Comprehensive from front to back of the motorcycle, covering all repairs.
Specific Sections Listed:	General Information, Frame/Body Panels/Exhaust System, Maintenance, Lubrication, Cooling System, Fuel System, Engine Removal/Installation, Cylinder Head/Cylinder/Piston, Clutch/Gearshift Linkage, Crankshaft/Transmission, Front Wheel/Suspension/Steering, Rear Wheel/Suspension, Brakes, Charging System/Alternator, Ignition System, Electric Starter/Starter Clutch, Lights/Meters/Switches, Wiring Diagram, Trouble Shooting, Index.
Page Count
Estimated Page Count:	Undisclosed, but implied to be extensive given the detailed coverage.
Manual Type
Manual Type:	Workshop Repair Manual
Language
Language:	Undisclosed, likely English based on product description context.
Format
Delivery Method:	Digital Download

Manual Coverage
Systems Covered
Engine Systems:	Fuel system (injection), cooling system, lubrication, engine removal/installation, cylinder head, cylinder, piston, crankshaft, transmission, electric starter, starter clutch.
Chassis Systems:	Frame, body panels, exhaust system, front suspension, steering, rear suspension, front wheel, rear wheel.
Electrical Systems:	Charging system (alternator), ignition system, lights, meters, switches, wiring diagram.
Braking Systems:	Brakes (front and rear).
Procedures Included
Maintenance Procedures:	Routine maintenance, lubrication, cooling system checks and service, fuel system maintenance.
Repair Procedures:	Engine overhaul (cylinder head, cylinder, piston, crankshaft, transmission), clutch and gearshift linkage, suspension repairs, brake system servicing, electrical component troubleshooting and repair, exhaust system work.
Troubleshooting:	Dedicated troubleshooting section for diagnosing common and uncommon issues.
Disassembly Reassembly:	Step-by-step instructions for component removal and installation, including engine and transmission.
Technical Depth
Depth Of Information:	Detailed, including illustrations, diagrams, technical specifications, and depth illustrations. Suitable for individuals with basic mechanical knowledge to perform safe and easy servicing and repairs.
Diagnostic Capability:	Aims to provide all technical information needed to get the bike running in 100% condition, implying diagnostic capabilities.

Manual Specifications
File Format
File Type:	PDF
Print Quality
Quality Description:	Digital format allows for high-resolution viewing and printing of diagrams and illustrations.
Binding Type
Binding Type:	Not applicable (digital download).
Paper Type
Paper Type:	Not applicable (digital download).

Engine Specifications
Primary Engine
Engine Type:	Liquid-cooled, four-stroke, V-twin (likely Rotax derived, shared with Aprilia Mana 850).
Engine Displacement:	799 cc (approximately).
Performance
Horsepower:	Approximately 75 HP (claimed).
Torque:	Approximately 70 Nm (claimed).
Fuel System
Fuel Delivery:	Electronic Fuel Injection (EFI), likely with twin throttle bodies.
Engine Layout
Cylinder Configuration:	V-twin
Engine Internals
Valve Actuation:	DOHC (Dual Overhead Camshafts), 4 valves per cylinder (likely).

Transmission
Standard
Transmission Type:	Automatic (CVT - Continuously Variable Transmission) with manual override modes.
Optional
Optional Transmission:	Not applicable; CVT was standard for this model.
Features
Transmission Modes:	Likely includes Sport and Touring modes, plus manual shifting via handlebar buttons.
Clutch
Clutch Type:	Automatic centrifugal clutch system integrated with CVT.

Dimensions
Exterior
Vehicle Type:	Maxi-scooter / Sport Scooter
Weights
Dry Weight:	Approx. 235 kg (claimed).
Wet Weight:	Approx. 245 kg (claimed).

Safety Features
Ratings
Braking System Type:	Dual front discs, single rear disc. Likely with ABS as an option or standard depending on market.
Active Features
ABS:	Available, possibly as an option.
Passive Features
Lighting:	Halogen headlights, LED taillight/brake light (typical for the era).

Technology Features
Infotainment
Instrument Cluster:	Digital and analog display combination, likely featuring speedometer, tachometer, fuel gauge, engine temperature, odometer, trip meter, clock, and warning lights.
Driver Assistance
Braking Systems:	Combined braking system (CBS) might be present, in addition to optional ABS.
Connectivity
Lighting Technology:	Halogen headlights, LED taillight and indicators are probable.

Maintenance
Service Intervals
Oil Change Interval:	Typically every 5,000-7,500 km or annually, refer to manual for exact specification.
Major Service Interval:	Likely around 15,000-20,000 km, covering valve adjustments and transmission fluid changes.
Fluid Specifications
Engine Oil Type:	Synthetic motorcycle-specific oil, likely SAE 10W-40 or 15W-50, API SG or higher, JASO MA/MA2 certified. Consult manual for exact grade and API/JASO requirements.
Coolant Type:	Ethylene glycol based coolant, pre-mixed or concentrate. Typically a 50/50 mix with distilled water. Refer to manual for specific type and color (e.g., green or pink).
Brake Fluid Type:	DOT 4 brake fluid is common for modern motorcycles with ABS. Manual will specify exact type and grade.
Transmission Fluid:	Specific CVT fluid or a high-quality automatic transmission fluid (ATF) might be specified. Manual is crucial here.
Known Issues
Common Wear Items:	Brake pads, tires, drive belt (for CVT), spark plugs, air filter.
Potential Reliability:	Generally considered robust, but like any complex vehicle, requires diligent maintenance. Early models may have had minor electronic glitches.
Part Numbers
Air Filter Part Number:	Requires manual lookup for exact OEM or aftermarket part number.
Oil Filter Part Number:	Requires manual lookup for exact OEM or aftermarket part number.

Vehicle History
Brand Heritage
Manufacturer:	Gilera is an Italian motorcycle manufacturer with a long history, now part of the Piaggio Group.
Model Evolution
Introduction Year:	Introduced around 2007.
Market Segment:	High-performance maxi-scooter, bridging the gap between scooters and motorcycles.
Production
Production Period:	Produced from approximately 2007 to 2011/2012.

Awards & Recognition
Recognitions
Market Reception:	Praised for its unique blend of scooter practicality and motorcycle performance, offering a comfortable ride for touring and commuting.