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Subaru BRZ 2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: BRZ Year: 2012 Generation: First Generation (ZC6) Codes Chassis Code: ZC6 👋 Introduction Market Position Positioning: Performance-oriented rear-wheel-drive coupe, targeting driving enthusiasts. Competes with vehicles like Mazda MX-5 Miata, Toyota 86 (same platform), Nissan 370Z. Competitive Analysis Key Selling Points: Lightweight chassis, balanced handling, boxer engine, engaging driving dynamics, affordable entry into RWD sports car segment. Key Features Manual Value Proposition: Provides DIY mechanics and owners with dealership-level repair information, enabling significant cost savings on maintenance and repairs. Enhances vehicle longevity and performance through proper servicing. Content Quality: Vehicle-specific, not generic. Features step-by-step instructions, diagrams, illustrations, and wiring schematics for accurate and safe repairs. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Troubleshooting, Diagnostics, Maintenance Secondary Coverage: Wiring Schematics, Specifications, Diagrams, Illustrations Page Count Estimated Page Count: High (typically 1000+ pages for comprehensive factory manuals) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, assembly, and troubleshooting of the engine block, cylinder head, pistons, crankshaft, camshafts, valves, etc. Engine Electrical: Ignition system, starting system, charging system, ECU diagnostics, sensor testing, wiring diagrams for engine components. Emission Control: Catalytic converter, EVAP system, EGR system (if applicable), oxygen sensors, emissions control strategies. Fuel System: Fuel pump, injectors, fuel pressure regulation, fuel filter replacement, diagnosis of fuel delivery issues. Clutch System: Clutch assembly (disc, pressure plate, release bearing), clutch hydraulic system (master and slave cylinders), bleeding procedures. Manual Transaxle: Gearbox disassembly, inspection, assembly, gear shift mechanism, clutch release, lubrication, troubleshooting. Automatic Transaxle: If applicable, detailed internal components, torque converter, valve body, electronic controls, fluid changes, diagnostic procedures. Driveshaft And Axles: Driveshaft balancing, universal joints, CV joints, wheel bearings, differential inspection and maintenance. Suspension System: Struts, shock absorbers, springs, control arms, bushings, ball joints, alignment procedures, wheel bearing replacement. Steering System: Power steering pump (if applicable), steering rack, tie rods, steering column, alignment specifications, diagnostic routines. Restraint System: Airbag system (SRS), seat belts, pre-tensioners, diagnostic codes for SRS faults, safety system maintenance. Brake System: Brake pads, rotors, calipers, brake lines, master cylinder, ABS system diagnostics, bleeding procedures, parking brake adjustment. Body Interior Exterior: Panel removal and installation, door mechanisms, trim components, seats, interior lighting, exterior body panel repair, glass replacement. Body Electrical: Lighting systems (headlights, taillights, interior), power windows, door locks, horn, wiper system, fuse box locations, wiring diagrams. HVAC: Air conditioning system (refrigerant handling, compressor, condenser, evaporator), heater core, blower motor, climate control diagnostics. Procedures Included Maintenance: Oil change, filter replacements (oil, air, cabin), spark plug replacement, fluid level checks and top-offs, brake pad replacement, tire rotation. Troubleshooting: Systematic diagnostic flowcharts and procedures for identifying and resolving common and uncommon faults across all vehicle systems. Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation, including torque specifications and special tool requirements. Diagnostics: OBD-II diagnostic trouble codes (DTCs), sensor data interpretation, actuator testing, ECU reprogramming information. Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle systems, including component location and wire color codes. Technical Depth Depth: Professional-level, covering everything from basic maintenance to complex component overhaul and electronic diagnostics, equivalent to dealer technician resources. 📊 Manual Specifications File Format Compatibility: All Versions of Windows and macOS Reader Requirement: Adobe PDF Reader Print Quality Printability: Yes, all pages are printable for convenient use in a workshop environment. Binding Type Binding Type: Digital (PDF format, not a physical book) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: FA20 (4U-GSE in some markets) Engine Type: Naturally Aspirated Boxer-4 (Horizontally-Opposed) Displacement: 2.0 Liters (1998 cc) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 12.5:1 Performance Horsepower: Approx. 200 hp @ 7000 rpm (market dependent) Torque: Approx. 151 lb-ft @ 6400 rpm (market dependent) Fuel System Fuel Delivery: D-4S (Direct and Port Injection) Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher recommended) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Optional Transmission Type: 6-Speed Automatic with Paddle Shifters (optional) Features Manual Transmission Gear Ratios: Refer to manual for specific ratios (e.g., 1st: 3.649, 2nd: 2.188, 3rd: 1.513, 4th: 1.175, 5th: 1.000, 6th: 0.791, Reverse: 3.400, Final Drive: 4.100 - typical values, confirm in manual) Automatic Transmission Features: Sport mode, paddle shifters for manual control, adaptive shift logic. Fluid Specifications Manual Transmission Fluid: Refer to manual for specific Subaru-approved gear oil (e.g., GL-4 or GL-5 specification, specific viscosity like 75W-90 or 70W-80). Automatic Transmission Fluid: Refer to manual for specific Subaru-approved ATF (e.g., Subaru ATF HP). 📐 Dimensions Exterior Length: 169.1 inches (4,295 mm) Width: 69.1 inches (1,755 mm) Height: 50.6 inches (1,285 mm) Wheelbase: 101.2 inches (2,570 mm) Ground Clearance: Approx. 4.9 inches (125 mm) Weights Curb Weight: Approx. 2,758 lbs (1,251 kg) for manual transmission Cargo Trunk Volume: Approx. 6.9 cu ft...
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Subaru BRZ 2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
BRZ
Year:
2012
Generation:
First Generation (ZC6)
Codes
Chassis Code:
ZC6
👋 Introduction
Market Position
Positioning:
Performance-oriented rear-wheel-drive coupe, targeting driving enthusiasts. Competes with vehicles like Mazda MX-5 Miata, Toyota 86 (same platform), Nissan 370Z.
Competitive Analysis
Key Selling Points:
Lightweight chassis, balanced handling, boxer engine, engaging driving dynamics, affordable entry into RWD sports car segment.
Key Features
Manual Value Proposition:
Provides DIY mechanics and owners with dealership-level repair information, enabling significant cost savings on maintenance and repairs. Enhances vehicle longevity and performance through proper servicing.
Content Quality:
Vehicle-specific, not generic. Features step-by-step instructions, diagrams, illustrations, and wiring schematics for accurate and safe repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Troubleshooting, Diagnostics, Maintenance
Secondary Coverage:
Wiring Schematics, Specifications, Diagrams, Illustrations
Page Count
Estimated Page Count:
High (typically 1000+ pages for comprehensive factory manuals)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for disassembly, inspection, assembly, and troubleshooting of the engine block, cylinder head, pistons, crankshaft, camshafts, valves, etc.
Engine Electrical:
Ignition system, starting system, charging system, ECU diagnostics, sensor testing, wiring diagrams for engine components.
Emission Control:
Catalytic converter, EVAP system, EGR system (if applicable), oxygen sensors, emissions control strategies.
Fuel System:
Fuel pump, injectors, fuel pressure regulation, fuel filter replacement, diagnosis of fuel delivery issues.
Clutch System:
Clutch assembly (disc, pressure plate, release bearing), clutch hydraulic system (master and slave cylinders), bleeding procedures.
Manual Transaxle:
Gearbox disassembly, inspection, assembly, gear shift mechanism, clutch release, lubrication, troubleshooting.
Automatic Transaxle:
If applicable, detailed internal components, torque converter, valve body, electronic controls, fluid changes, diagnostic procedures.
Driveshaft And Axles:
Driveshaft balancing, universal joints, CV joints, wheel bearings, differential inspection and maintenance.
Suspension System:
Struts, shock absorbers, springs, control arms, bushings, ball joints, alignment procedures, wheel bearing replacement.
Steering System:
Power steering pump (if applicable), steering rack, tie rods, steering column, alignment specifications, diagnostic routines.
Restraint System:
Airbag system (SRS), seat belts, pre-tensioners, diagnostic codes for SRS faults, safety system maintenance.
Brake System:
Brake pads, rotors, calipers, brake lines, master cylinder, ABS system diagnostics, bleeding procedures, parking brake adjustment.
Body Interior Exterior:
Panel removal and installation, door mechanisms, trim components, seats, interior lighting, exterior body panel repair, glass replacement.
Body Electrical:
Lighting systems (headlights, taillights, interior), power windows, door locks, horn, wiper system, fuse box locations, wiring diagrams.
HVAC:
Air conditioning system (refrigerant handling, compressor, condenser, evaporator), heater core, blower motor, climate control diagnostics.
Procedures Included
Maintenance:
Oil change, filter replacements (oil, air, cabin), spark plug replacement, fluid level checks and top-offs, brake pad replacement, tire rotation.
Troubleshooting:
Systematic diagnostic flowcharts and procedures for identifying and resolving common and uncommon faults across all vehicle systems.
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation, including torque specifications and special tool requirements.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), sensor data interpretation, actuator testing, ECU reprogramming information.
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems, including component location and wire color codes.
Technical Depth
Depth:
Professional-level, covering everything from basic maintenance to complex component overhaul and electronic diagnostics, equivalent to dealer technician resources.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows and macOS
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Yes, all pages are printable for convenient use in a workshop environment.
Binding Type
Binding Type:
Digital (PDF format, not a physical book)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
FA20 (4U-GSE in some markets)
Engine Type:
Naturally Aspirated Boxer-4 (Horizontally-Opposed)
Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
12.5:1
Performance
Horsepower:
Approx. 200 hp @ 7000 rpm (market dependent)
Torque:
Approx. 151 lb-ft @ 6400 rpm (market dependent)
Fuel System
Fuel Delivery:
D-4S (Direct and Port Injection)
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Optional
Transmission Type:
6-Speed Automatic with Paddle Shifters (optional)
Features
Manual Transmission Gear Ratios:
Refer to manual for specific ratios (e.g., 1st: 3.649, 2nd: 2.188, 3rd: 1.513, 4th: 1.175, 5th: 1.000, 6th: 0.791, Reverse: 3.400, Final Drive: 4.100 - typical values, confirm in manual)
Automatic Transmission Features:
Sport mode, paddle shifters for manual control, adaptive shift logic.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific Subaru-approved gear oil (e.g., GL-4 or GL-5 specification, specific viscosity like 75W-90 or 70W-80).
Automatic Transmission Fluid:
Refer to manual for specific Subaru-approved ATF (e.g., Subaru ATF HP).
📐 Dimensions
Exterior
Length:
169.1 inches (4,295 mm)
Width:
69.1 inches (1,755 mm)
Height:
50.6 inches (1,285 mm)
Wheelbase:
101.2 inches (2,570 mm)
Ground Clearance:
Approx. 4.9 inches (125 mm)
Weights
Curb Weight:
Approx. 2,758 lbs (1,251 kg) for manual transmission
Cargo
Trunk Volume:
Approx. 6.9 cu ft (0.195 m³)
🛡️ Safety Features
Ratings
IIHS Top Safety Pick:
Yes (refer to specific year's ratings)
NHTSA Overall Rating:
5-Star Overall (refer to specific year's ratings)
Active Features
ABS:
Yes, Anti-lock Braking System
Vsc:
Yes, Vehicle Stability Control
Trac:
Yes, Traction Control System
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, side curtain airbags.
Seat Belts:
3-point front seat belts with pre-tensioners and force limiters, 3-point rear seat belts.
💡 Technology Features
Infotainment
Infotainment System:
Base models typically featured a 6.1-inch touchscreen with AM/FM/CD, USB, auxiliary input, Bluetooth connectivity. Higher trims may have enhanced audio or navigation options.
Driver Assistance
Advanced Driver Assistance:
Limited for 2012 model year; primarily ABS, VSC, and TRAC. Features like adaptive cruise control or lane keeping assist were not available.
Connectivity
Connectivity Features:
Bluetooth for hands-free calling and audio streaming, USB and auxiliary audio inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6 months or 7,500 miles (12,000 km), whichever comes first. Refer to manual for specific conditions and oil type.
Air Filter Replacement:
Check every 7,500 miles (12,000 km), replace as needed, typically every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Typically around 60,000 miles (96,000 km) for iridium-tipped spark plugs. Consult manual for exact interval.
Fluid Specifications
Engine Oil Type:
Refer to manual: Likely SAE 0W-20 full synthetic oil, meeting Subaru specifications.
Engine Oil Capacity:
Approx. 5.7 US quarts (5.4 liters) with filter change (confirm in manual).
Coolant Type:
Subaru Super Coolant (Blue) or equivalent. Check manual for specific type and mixture.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for precise specification).
Known Issues
Common Problems:
Valve spring issues (in some early models, check for recalls/TSBs), potential oil consumption, clutch wear (especially with aggressive driving), exhaust manifold cracks (less common, but possible).
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru is renowned for its all-wheel-drive systems and boxer engines, with a history of rally racing and practical, durable vehicles. The BRZ marks a departure with its RWD layout, focusing on pure driving engagement.
Model Evolution
Brz Development:
Developed in collaboration with Toyota (as the Toyota 86/Scion FR-S), the BRZ was Subaru's first rear-wheel-drive sports car in decades. Designed to be lightweight, affordable, and fun to drive.
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
Car Of The Year Nominations:
Often recognized for its driving dynamics and affordability, garnering positive reviews from automotive journalists.
Performance Awards:
Frequently cited in 'best driver's car' lists and praised for its handling characteristics and driver engagement.
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