Subaru Forester 1998-2004 Service Repair Shop Manual
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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: First Generation (SF Series) Production Years Covered: 1998-2004 Codes Chassis Codes: SF5, SF9 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Individuals and families seeking a versatile, all-weather capable vehicle with a focus on safety and practicality Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Nissan Xterra, Ford Escape Forester Advantage: Standard Symmetrical All-Wheel Drive, more rugged chassis, higher ground clearance (compared to many rivals) Key Features Drivetrain: Standard Symmetrical All-Wheel Drive (AWD) across all trims Ground Clearance: Segment-leading ground clearance for off-pavement capability Body Style: Wagon/SUV hybrid, offering sedan-like driving dynamics with SUV utility 📋 Manual Details Coverage Areas Regions: Global (primarily North America and Japan, with applicable specifications for other markets) Page Count Estimated Pages: 2000+ Manual Type Type: Service Repair Shop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: All engine variants (Naturally Aspirated and Turbocharged EJ25, EJ20) Transmission: Manual (5-speed), Automatic (4-speed) Drivetrain: All-Wheel Drive (AWD) system, differentials (front, rear, center viscous coupling) Suspension: Front MacPherson struts, Rear multi-link, springs, shock absorbers, anti-roll bars Brakes: Front vented discs, Rear discs/drums (depending on model/year), ABS system Steering: Power-assisted rack and pinion Electrical: Battery, charging system, ignition, lighting, power accessories, starter, alternator, fuses, relays Fuel System: Fuel pump, injectors, fuel filter, fuel pressure regulator, EVAP system Cooling System: Radiator, thermostat, water pump, hoses, coolant Exhaust System: Catalytic converter, mufflers, pipes, oxygen sensors HVAC: Air conditioning, heating, ventilation, climate control Body And Chassis: Frame, body panels, doors, glass, interior trim, bumpers Safety Systems: Airbags, seat belts, ABS Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and flushes, belt inspections, spark plug replacement Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing Repair: Component removal and installation, system overhauls, minor and major repairs Rebuilding: Engine assembly, transmission rebuilding, differential service Torque Specifications: Comprehensive torque values for all fasteners Wiring Diagrams: Detailed electrical schematics for all systems Technical Depth Depth: In-depth, professional-level coverage suitable for DIY enthusiasts and professional technicians Level Of Detail: Includes detailed explanations, step-by-step instructions, exploded views, and diagnostic flowcharts 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Compatibility: Compatible with all major operating systems (Windows, macOS, Linux) and mobile devices (Tablets, Smartphones) Print Quality Resolution: High-resolution, allowing for clear viewing and printing of diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Na: EJ25 SOHC/DOHC (2.5L) Engine Code Turbo: EJ205 DOHC Turbocharged (2.0L) - common in XT models, some markets Performance Na Horsepower Na Sohc: 165 hp @ 5,600 rpm (approx.) Torque Na Sohc: 166 lb-ft @ 4,000 rpm (approx.) Horsepower Na DOHc: 175 hp @ 5,600 rpm (approx.) Torque Na DOHc: 177 lb-ft @ 4,000 rpm (approx.) Performance Turbo Horsepower Turbo Ej205: 210-227 hp @ 5,600 rpm (depending on model/market) Torque Turbo Ej205: 236-250 lb-ft @ 3,600 rpm (depending on model/market) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended for NA, 91+ for Turbo) Cooling System Coolant Capacity: Approx. 7.0 Quarts (6.6 Liters) Ignition System Spark Plugs: NGK PFR6G (or equivalent, check manual for specifics) 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Optional Transmission Type Opt: 4-speed Automatic (Sportshift available on some models) Features AWD System: Symmetrical All-Wheel Drive with Viscous Coupling Center Differential Fluid Specs Auto Automatic Transmission Fluid: Subaru ATF HP (or Dexron III/Mercon equivalent, check manual for precise recommendation) Fluid Specs Manual Manual Transmission Fluid: Subaru Extra-S Gear Oil (or 75W-90 GL-5 equivalent) Fluid Capacity Auto Automatic Transmission Capacity: Approx. 3.4 Quarts (3.2 Liters) for drain/refill Fluid Capacity Manual Manual Transmission Capacity: Approx. 2.1 Quarts (2.0 Liters) 📐 Dimensions Exterior Length: Approx. 175.5 inches (4455 mm) Width: Approx. 68.1 inches (1730 mm) Height: Approx. 63.0 inches (1600 mm) Wheelbase: Approx. 103.1 inches (2619 mm) Ground Clearance: Approx. 7.7 inches (195 mm) Weights Curb Weight Min: Approx. 3,050 lbs (1383 kg) Curb Weight Max: Approx. 3,450 lbs (1565 kg) Cargo Cargo Volume Behind Rear Seats: Approx. 32.0 cu ft (906 Liters) Cargo Volume With Rear Seats Folded: Approx. 67.7 cu ft (1917 Liters) 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 5-Star (1997-2001 models generally) NHTSA Frontal Crash Passenger: 5-Star (1997-2001 models generally) NHTSA Side Impact Driver: 4-Star (1997-2001 models generally) NHTSA Side Impact Rear Passenger: 4-Star (1997-2001 models generally) IIHS Front Crash Rating: Good (Good) IIHS Side Crash Rating: Acceptable (Acceptable) or Poor (Poor) depending on model year and specific testing criteria Active Features ABS: Standard on most trims Traction Control: Available on some later models Passive Features Airbags: Driver and passenger front airbags standard, optional side airbags on some later models Seat Belts: 3-point height-adjustable front seat belts with pretensioners and load...
Acceptable (Acceptable) or Poor (Poor) depending on model year and specific testing criteria
Active Features
ABS:
Standard on most trims
Traction Control:
Available on some later models
Passive Features
Airbags:
Driver and passenger front airbags standard, optional side airbags on some later models
Seat Belts:
3-point height-adjustable front seat belts with pretensioners and load limiters
Child Seat Anchors:
LATCH system (Lower Anchors and Tethers for CHildren) introduced on later models
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio system with subwoofer on some trims.
Navigation:
Not commonly available on this generation; aftermarket solutions often used.
Driver Assistance
Cruise Control:
Standard on most trims
Antilock Brakes:
Standard on most trims
Connectivity
Phone Integration:
Bluetooth not standard; aftermarket integration typically required.
Features
Power Windows:
Standard on most trims
Power Mirrors:
Standard on most trims
Keyless Entry:
Available on higher trim levels
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months (severe use); 7,500 miles (12,000 km) or 6 months (normal use, synthetic oil recommended)
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months (if equipped)
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for platinum/iridium plugs
Timing Belt Replacement:
Every 105,000 miles (168,000 km) or 7 years (critical service, failure can cause severe engine damage)
Transmission Fluid Change Auto:
Every 30,000 miles (48,000 km) for optimal performance
Transmission Fluid Change Manual:
Every 60,000 miles (96,000 km)
Fluid Specifications
Engine Oil:
5W-30 (Synthetic recommended for all models, especially turbocharged versions)
Engine Coolant:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant (50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III or Subaru Genuine Power Steering Fluid
Known Issues
Head Gaskets:
While less prevalent than in later generations, early EJ25 SOHC engines can be prone to head gasket failure. The manual provides inspection and repair procedures.
Turbo Seals:
Turbocharged models may experience turbo seal wear leading to oil consumption or smoke. Manual covers turbo inspection and replacement.
A C System:
A/C compressor clutch issues or refrigerant leaks can occur. Manual provides A/C system diagnostics and repair.
Rear Differential Seals:
Leaking rear differential seals are a common maintenance item. Manual details seal replacement.
📚 Vehicle History
Brand Heritage
Subaru Identity:
Known for its boxer engines, Symmetrical All-Wheel Drive, and rally racing heritage
Model Evolution
Introduction Year:
1997 (Japan), 1998 (North America)
Generation Designation:
SF series
Facelift:
Minor facelift occurred in 2001, including revised front fascia, headlights, and interior updates
Production
Manufacturing Plant:
Gunma Plant, Japan
Sales Trend:
Steady sales, appealing to a niche market for practical, all-weather vehicles
🏆 Awards & Recognition
Recognitions
Car And Driver Towing Capacity:
Not a primary focus, but capable of light towing (check specific year/model ratings)
Consumer Reports Reliability:
Varied, with some years scoring better than others. The manual is crucial for addressing common maintenance needs proactively.
Icamper Utility:
Praised for its utility and AWD capability for outdoor enthusiasts