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Subaru Impreza WRx STI 2004 OEM Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Year: 2004 Trim Level: WRX STI Codes Engine Code: EJ257 Chassis Code: GDB 👋 Introduction Market Position Positioning: Performance-oriented compact sedan/wagon, rally homologation special Competitive Analysis Competitors: Mitsubishi Lancer Evolution, Subaru WRX (non-STI) Key Features Performance Focus: Symmetrical All-Wheel Drive, turbocharged boxer engine, performance tuning, rally heritage 📋 Manual Details Coverage Areas Coverage Scope: Bumper-to-bumper comprehensive repair and maintenance Special Features: Includes detailed wiring diagrams, exploded views, and troubleshooting flowcharts Page Count Estimated Pages: Approximately 1500+ Manual Type Type: OEM Service and Repair Manual Language Language: English Format Format: PDF - Downloadable 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emission control, turbocharging system Transmission: Manual transmission (TY757/TY856), clutch system, drivetrain, AWD system (DCCD) Brakes: Brake system, ABS, parking brake Suspension: Front and rear suspension, steering system Electrical: Starting and charging system, lighting, instruments, wipers, power accessories, HVAC electrical, audio system, ECU, wiring diagrams Body: Body exterior and interior, doors, windows, seats, panels, chassis Powertrain Control: Engine Control Unit (ECU) functions, sensor data interpretation, idle control Procedures Included Maintenance: Routine maintenance, tune-ups, fluid changes, filter replacements, belt inspections Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting Repair: Component removal, disassembly, inspection, reassembly, and installation for all major systems Specifications: Torque specifications, clearances, fluid capacities, resistance values, voltage readings Technical Depth Depth: Comprehensive, from basic service to complex engine and transmission rebuilds Diagnostics Tools: Includes procedures for using OBD-II scanners and interpreting diagnostic codes 📊 Manual Specifications File Format Compatibility: Windows (95-98-ME-XP-7), MAC, LINUX Resolution: High resolution for clarity of diagrams and text Print Quality Searchability: Likely text-searchable PDF Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2.5L turbocharged DOHC flat-four (EJ257) Performance Horsepower: 300 hp @ 6000 rpm (approx.) Torque: 300 lb-ft @ 4000 rpm (approx.) Fuel System Injection Type: Sequential multi-point fuel injection (MPI) Octane Rating: Premium Unleaded (91+ Octane) Cooling System Coolant Type: Subaru Super Coolant (Blue) or equivalent Turbocharger Turbo Model: IHI VF39 Engine Code Engine Family: EJ Series Boxer 🔧 Transmission Standard Transmission Type: 6-speed manual Features Drivetrain: Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD) Fluid Specifications Transmission Fluid: API GL-5, SAE 75W-90 (Hypoid gear oil) Gear Ratios 1St Gear: 3.167:1 2Nd Gear: 2.000:1 3Rd Gear: 1.367:1 4Th Gear: 1.000:1 5Th Gear: 0.757:1 6Th Gear: 0.533:1 📐 Dimensions Exterior Length: 173.8 inches Width: 69.7 inches Height: 56.1 inches Weights Curb Weight: 3263 lbs Wheelbase: 104.0 inches 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars NHTSA Side Impact: 5 Stars Passive Features Airbags: Front dual-stage airbags, front side-impact airbags Active Features ABS: Anti-lock Braking System (ABS) Traction Control: Yes (often driver-selectable modes via DCCD) 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, often with premium sound options Driver Assistance Active Aids: ABS, AWD with DCCD Connectivity Connectivity Features: Limited by 2004 standards; primarily focused on vehicle performance and control 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles or 3 months (severe driving), 7,500 miles or 6 months (normal driving) Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 60,000 miles Timing Belt Replacement: Not Applicable (Timing Chain) Fluid Specifications Engine Oil: SAE 5W-30 (API SN or newer, synthetic recommended for performance) Coolant Capacity: Approximately 7.0 quarts (3.3 liters) Brake Fluid: DOT 3 or DOT 4 Differential Fluid Front: API GL-5, SAE 75W-90 Differential Fluid Rear: API GL-5, SAE 75W-90 (Hypoid gear oil with limited slip additive if applicable) Known Issues Engine Component: Head gasket failures (can occur with high mileage or abuse), turbocharger failures (especially oil starvation), ringland failure on pistons Suspension Component: Worn control arm bushings, premature strut failure Drivetrain Component: Clutch wear (performance driving), differential issues 📚 Vehicle History Brand Heritage Heritage Focus: Motorsport, rally racing, turbocharged performance Model Evolution Generation: Second Generation (GD) Production Manufacturing Location: Gunma Plant, Japan 🏆 Awards & Recognition Recognitions Motorsport Legacy: Strong presence and success in WRC and other global rally championships
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Subaru Impreza WRx STI 2004 OEM Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Year:
2004
Trim Level:
WRX STI
Codes
Engine Code:
EJ257
Chassis Code:
GDB
👋 Introduction
Market Position
Positioning:
Performance-oriented compact sedan/wagon, rally homologation special
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Subaru WRX (non-STI)
Key Features
Performance Focus:
Symmetrical All-Wheel Drive, turbocharged boxer engine, performance tuning, rally heritage
📋 Manual Details
Coverage Areas
Coverage Scope:
Bumper-to-bumper comprehensive repair and maintenance
Special Features:
Includes detailed wiring diagrams, exploded views, and troubleshooting flowcharts
Page Count
Estimated Pages:
Approximately 1500+
Manual Type
Type:
OEM Service and Repair Manual
Language
Language:
English
Format
Format:
PDF - Downloadable
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control, turbocharging system
Transmission:
Manual transmission (TY757/TY856), clutch system, drivetrain, AWD system (DCCD)
Brakes:
Brake system, ABS, parking brake
Suspension:
Front and rear suspension, steering system
Electrical:
Starting and charging system, lighting, instruments, wipers, power accessories, HVAC electrical, audio system, ECU, wiring diagrams
Body:
Body exterior and interior, doors, windows, seats, panels, chassis
Powertrain Control:
Engine Control Unit (ECU) functions, sensor data interpretation, idle control
Procedures Included
Maintenance:
Routine maintenance, tune-ups, fluid changes, filter replacements, belt inspections
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting
Repair:
Component removal, disassembly, inspection, reassembly, and installation for all major systems
Specifications:
Torque specifications, clearances, fluid capacities, resistance values, voltage readings
Technical Depth
Depth:
Comprehensive, from basic service to complex engine and transmission rebuilds
Diagnostics Tools:
Includes procedures for using OBD-II scanners and interpreting diagnostic codes
📊 Manual Specifications
File Format
Compatibility:
Windows (95-98-ME-XP-7), MAC, LINUX
Resolution:
High resolution for clarity of diagrams and text
Print Quality
Searchability:
Likely text-searchable PDF
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.5L turbocharged DOHC flat-four (EJ257)
Performance
Horsepower:
300 hp @ 6000 rpm (approx.)
Torque:
300 lb-ft @ 4000 rpm (approx.)
Fuel System
Injection Type:
Sequential multi-point fuel injection (MPI)
Octane Rating:
Premium Unleaded (91+ Octane)
Cooling System
Coolant Type:
Subaru Super Coolant (Blue) or equivalent
Turbocharger
Turbo Model:
IHI VF39
Engine Code
Engine Family:
EJ Series Boxer
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Features
Drivetrain:
Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD)
Fluid Specifications
Transmission Fluid:
API GL-5, SAE 75W-90 (Hypoid gear oil)
Gear Ratios
1St Gear:
3.167:1
2Nd Gear:
2.000:1
3Rd Gear:
1.367:1
4Th Gear:
1.000:1
5Th Gear:
0.757:1
6Th Gear:
0.533:1
📐 Dimensions
Exterior
Length:
173.8 inches
Width:
69.7 inches
Height:
56.1 inches
Weights
Curb Weight:
3263 lbs
Wheelbase:
104.0 inches
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars
NHTSA Side Impact:
5 Stars
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags
Active Features
ABS:
Anti-lock Braking System (ABS)
Traction Control:
Yes (often driver-selectable modes via DCCD)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, often with premium sound options
Driver Assistance
Active Aids:
ABS, AWD with DCCD
Connectivity
Connectivity Features:
Limited by 2004 standards; primarily focused on vehicle performance and control
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 3 months (severe driving), 7,500 miles or 6 months (normal driving)
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 60,000 miles
Timing Belt Replacement:
Not Applicable (Timing Chain)
Fluid Specifications
Engine Oil:
SAE 5W-30 (API SN or newer, synthetic recommended for performance)
Coolant Capacity:
Approximately 7.0 quarts (3.3 liters)
Brake Fluid:
DOT 3 or DOT 4
Differential Fluid Front:
API GL-5, SAE 75W-90
Differential Fluid Rear:
API GL-5, SAE 75W-90 (Hypoid gear oil with limited slip additive if applicable)
Known Issues
Engine Component:
Head gasket failures (can occur with high mileage or abuse), turbocharger failures (especially oil starvation), ringland failure on pistons
Suspension Component:
Worn control arm bushings, premature strut failure
Drivetrain Component:
Clutch wear (performance driving), differential issues
📚 Vehicle History
Brand Heritage
Heritage Focus:
Motorsport, rally racing, turbocharged performance
Model Evolution
Generation:
Second Generation (GD)
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
Motorsport Legacy:
Strong presence and success in WRC and other global rally championships
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