Subaru Impreza WRX STi Complete Workshop Service Repair Manual 2006 2007
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STi Model Code: GDB Year: 2006-2007 👋 Introduction Market Position Segment: Compact Performance Sedan/Hatchback Target Audience: Enthusiasts, DIY mechanics, professional workshops specializing in performance Subarus Competitive Analysis Key Competitors: Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI Key Features Performance Focus: Designed for the high-performance WRX STi variant, detailing its unique systems Completeness: Offers comprehensive coverage for all major vehicle systems and components Diagnostic Value: Provides in-depth diagnostic procedures crucial for diagnosing complex performance issues 📋 Manual Details Coverage Areas Coverage Countries: Global (primary focus on North American specifications) Language: English Format: Digital Download (PDF) Page Count Estimated Page Count: 2000+ Manual Type Manual Type: Complete Workshop Service Repair Manual 📖 Manual Coverage Systems Covered Powertrain Engine: 2.5L Turbocharged EJ257 Boxer Engine Powertrain Transmission: 6-Speed Manual Transmission (TY856) Powertrain Drivetrain: All-Wheel Drive System (Symmetrical AWD) with DCCD (Driver's Control Centre Differential) Chassis Suspension: Front MacPherson Struts, Rear Multi-link Independent Suspension Chassis Steering: Power Rack and Pinion Steering Chassis Brakes: Front Brembo 4-Piston Calipers, Rear Brembo 2-Piston Calipers, ABS System Electrical System: Complete Electrical Schematics, ECUs, Lighting, Ignition, Charging System Body Exterior: Body Panel Removal/Installation, Doors, Hood, Trunk, Bumpers Body Interior: Dashboard, Seats, Upholstery, Trim Components HVAC: Heating, Ventilation, and Air Conditioning System Safety Systems: Airbag System, Seatbelt Pretensioners Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Spark Plug Replacement Engine Repair: Complete Engine Overhaul, Turbocharger Rebuild, Piston/Ring Replacement, Cylinder Head Service Transmission Repair: Clutch Replacement, Gearbox Disassembly/Reassembly, Differential Service Suspension And Steering: Strut Replacement, Bushing Replacement, Ball Joint Service, Wheel Alignment Procedures Brake System Service: Brake Pad/Rotor Replacement, Caliper Service, Brake Line Flush, ABS Bleeding Electrical Diagnostics: Wiring Harness Troubleshooting, Sensor Diagnosis, ECU Reprogramming (where applicable), Fault Code Interpretation Fuel System Repair: Fuel Injector Service, Fuel Pump Replacement, Fuel Filter Replacement Cooling System Service: Radiator Replacement, Water Pump Service, Thermostat Replacement, Coolant Flush Exhaust System Repair: Muffler/Catalytic Converter Replacement, Exhaust Manifold Service Body And Trim: Panel Alignment, Dent Repair Procedures, Interior Trim Installation/Removal Troubleshooting Guides: Comprehensive Diagnostic Flowcharts for Common and Uncommon Issues Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Diagnostic Capabilities: Detailed diagnostic procedures, including specific test values and troubleshooting logic Special Tool Requirements: Identification and usage of Subaru-specific and general automotive specialty tools 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Product) Paper Type Paper: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Code: EJ257 Engine Type: DOHC 16-Valve Turbocharged Boxer Displacement: 2457 cc (2.5 Liters) Bore X Stroke: 99.5 mm x 80.0 mm Compression Ratio: 8.2:1 Performance Horsepower Hp: 300 hp @ 6000 rpm (approx.) Torque Lb Ft: 300 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Type: Unleaded Gasoline (91+ Octane Recommended) Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Turbocharger: IHI VF39 Ball Bearing Turbocharger Intercooler: Top-Mount Air-to-Air Intercooler 🔧 Transmission Standard Type: 6-Speed Manual Code: TY856 Optional Availability: N/A (Only Manual Offered) Features Dccd: Driver's Control Centre Differential (Manual and Automatic Modes) Center Differential: Viscous coupling and electronically controlled mechanical LSD Rear Differential: Helical Limited Slip Differential (LSD) 📐 Dimensions Exterior Length: 4415 mm (173.8 in) Width: 1795 mm (70.7 in) Height: 1440 mm (56.7 in) Wheelbase: 2625 mm (103.3 in) Front Track: 1530 mm (60.2 in) Rear Track: 1525 mm (60.0 in) Weights Curb Weight: 1505 kg (3318 lbs) approx. Gross Vehicle Weight Rating: 1930 kg (4255 lbs) approx. 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Model Year 2006) IIHS Front Impact: Good (Model Year 2006) Active Features ABS: Yes (4-Wheel Anti-lock Braking System) Traction Control: Yes (Subaru Vehicle Dynamics Control - VDC) Brake Bias Control: Electronic Brake-force Distribution (EBD) Passive Features Airbags: Driver, Passenger, Side Curtain (Front and Rear, depending on trim) Seatbelts: 3-Point ELR Front and Rear, Pretensioners with Force Limiters Body Structure: Reinforced Safety Structure 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD Player with optional subwoofer and amplifier (specifics vary by trim) Display: Basic LCD display for radio and climate information Driver Assistance Stability Control: Subaru Vehicle Dynamics Control (VDC) – integrates ABS, traction control, and active center differential Connectivity Aux Input: Available auxiliary audio input (depending on trim/head unit) Performance Tech Dccd: Driver's Control Centre Differential allows manual adjustment of front/rear torque split, enhancing traction and handling dynamics. Engine Management: Engine Control Unit (ECU) manages fuel injection, ignition timing, boost pressure, and VDC integration. Manual covers ECU diagnostics and pinouts. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, especially under spirited driving conditions. Refer to manual for specific severe duty intervals. Engine Air Filter: Every 15,000 miles (24,000 km) or 12 months Spark Plugs: Iridium type: 60,000 miles...
Radiator Replacement, Water Pump Service, Thermostat Replacement, Coolant Flush
Exhaust System Repair:
Muffler/Catalytic Converter Replacement, Exhaust Manifold Service
Body And Trim:
Panel Alignment, Dent Repair Procedures, Interior Trim Installation/Removal
Troubleshooting Guides:
Comprehensive Diagnostic Flowcharts for Common and Uncommon Issues
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Diagnostic Capabilities:
Detailed diagnostic procedures, including specific test values and troubleshooting logic
Special Tool Requirements:
Identification and usage of Subaru-specific and general automotive specialty tools
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ257
Engine Type:
DOHC 16-Valve Turbocharged Boxer
Displacement:
2457 cc (2.5 Liters)
Bore X Stroke:
99.5 mm x 80.0 mm
Compression Ratio:
8.2:1
Performance
Horsepower Hp:
300 hp @ 6000 rpm (approx.)
Torque Lb Ft:
300 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Type:
Unleaded Gasoline (91+ Octane Recommended)
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Turbocharger:
IHI VF39 Ball Bearing Turbocharger
Intercooler:
Top-Mount Air-to-Air Intercooler
🔧 Transmission
Standard
Type:
6-Speed Manual
Code:
TY856
Optional
Availability:
N/A (Only Manual Offered)
Features
Dccd:
Driver's Control Centre Differential (Manual and Automatic Modes)
Center Differential:
Viscous coupling and electronically controlled mechanical LSD
Rear Differential:
Helical Limited Slip Differential (LSD)
📐 Dimensions
Exterior
Length:
4415 mm (173.8 in)
Width:
1795 mm (70.7 in)
Height:
1440 mm (56.7 in)
Wheelbase:
2625 mm (103.3 in)
Front Track:
1530 mm (60.2 in)
Rear Track:
1525 mm (60.0 in)
Weights
Curb Weight:
1505 kg (3318 lbs) approx.
Gross Vehicle Weight Rating:
1930 kg (4255 lbs) approx.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Model Year 2006)
IIHS Front Impact:
Good (Model Year 2006)
Active Features
ABS:
Yes (4-Wheel Anti-lock Braking System)
Traction Control:
Yes (Subaru Vehicle Dynamics Control - VDC)
Brake Bias Control:
Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Driver, Passenger, Side Curtain (Front and Rear, depending on trim)
Seatbelts:
3-Point ELR Front and Rear, Pretensioners with Force Limiters
Body Structure:
Reinforced Safety Structure
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD Player with optional subwoofer and amplifier (specifics vary by trim)
Display:
Basic LCD display for radio and climate information
Driver Assistance
Stability Control:
Subaru Vehicle Dynamics Control (VDC) – integrates ABS, traction control, and active center differential
Connectivity
Aux Input:
Available auxiliary audio input (depending on trim/head unit)
Performance Tech
Dccd:
Driver's Control Centre Differential allows manual adjustment of front/rear torque split, enhancing traction and handling dynamics.
Engine Management:
Engine Control Unit (ECU) manages fuel injection, ignition timing, boost pressure, and VDC integration. Manual covers ECU diagnostics and pinouts.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, especially under spirited driving conditions. Refer to manual for specific severe duty intervals.
Engine Air Filter:
Every 15,000 miles (24,000 km) or 12 months
Spark Plugs:
Iridium type: 60,000 miles (96,000 km)
Transmission Fluid:
Every 30,000 miles (48,000 km) for manual transmission fluid
Differential Fluid:
Every 30,000 miles (48,000 km) for front and rear differential fluid
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic (API SN or higher, ILSAC GF-5 or higher recommended). Check owner's manual for specific viscosity based on climate.
Transmission Fluid:
SAE 75W-90 GL-5 Gear Oil (Subaru Extra-S or equivalent recommended)
Coolant:
Subaru Super Coolant (Blue) or equivalent OAT/HOAT coolant
Brake Fluid:
DOT 3 or DOT 4 (High-performance driving may benefit from DOT 4 or higher)
Known Issues
Piston Ring Land Failure:
Common on early EJ25 engines, particularly if improperly tuned or subjected to detonation. Manual covers inspection and rebuild procedures.
Turbocharger Failure:
IHI VF39 can fail prematurely if oil supply is restricted or maintenance is neglected. Manual details turbo removal and inspection.
Clutch Wear:
High-performance clutch can wear quickly with aggressive driving. Manual provides clutch replacement instructions.
Rear Differential Clunking:
Can be indicative of worn differential bushings or internal wear. Manual covers differential inspection and repair.
Suspension Component Wear:
Bushings and ball joints can wear over time, affecting handling. Manual details suspension component replacement.
📚 Vehicle History
Brand Heritage
Brand Identity:
Subaru is renowned for its Symmetrical All-Wheel Drive system and horizontally opposed ('boxer') engines, providing a low center of gravity and excellent handling characteristics.
Model Evolution
Gd Generation:
This manual covers the 'Bugeye' (pre-facelift 2002-2003) and 'Blobeye' (facelift 2004-2005) as part of the broader GDB platform, with the 2006-2007 models being the final iteration of this highly regarded generation, often referred to as the 'Hawkeye'.
Production
Manufacturing Plant:
Ota City, Gunma Prefecture, Japan
Production Years:
GDB generation: 2000-2007 (MY 2006-2007 specifically for this manual)
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive media for its rally-bred performance, handling, and AWD capabilities. Often featured in 'best performance car' lists.
Ratings
Road And Track Performance:
Recognized for its exhilarating driving experience and track-ready potential.
Certifications
Automotive Journalism Acclaim:
The 2006-2007 WRX STi is considered a benchmark for affordable all-wheel-drive performance and a cult classic among enthusiasts.