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Subaru Legacy 2000 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2000 Codes Chassis Code: BD/BG/BK Vin Code: 4 (JDM/AUDM), G (USDM) 👋 Introduction Market Position Segment: Mid-size Sedan/Wagon Target Audience: Families, AWD enthusiasts, individuals seeking reliable and practical transportation Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda 626 Distinguishing Factors: Standard Symmetrical All-Wheel Drive, Subaru's boxer engine configuration, strong safety reputation Key Features Body Styles: 4-Door Sedan, 5-Door Wagon (Outback Sport/GT) Drivetrain Availability: Standard All-Wheel Drive across all trims Powertrain Philosophy: Reliable, naturally aspirated boxer engines with focus on durability and AWD capability 📋 Manual Details Coverage Areas Primary Focus: North American Specification (USDM) Secondary Focus: May contain relevant information for Australian/New Zealand (AUDM) and Japanese Domestic Market (JDM) variants Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 2.2L EJ22E, 2.5L EJ25D (SOHC), 2.5L EJ251 (SOHC - later models) Engine Management: ECU diagnosis, sensor testing, fuel injection system, ignition system Transmission: 4-speed Automatic (4EAT), 5-speed Manual Drivetrain: All-Wheel Drive (AWD) system, viscous coupling center differential, rear differential Suspension: Front McPherson strut, rear multi-link independent suspension Steering: Power assisted rack and pinion Brakes: Front ventilated discs, rear solid discs (standard); optional rear discs with ABS Electrical: Wiring diagrams, starter system, charging system, lighting, accessories, body control modules HVAC: Heating, ventilation, air conditioning system diagnosis and repair Body: Exterior panels, interior trim, doors, windows, sunroof Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting guides, fault code interpretation, component testing procedures Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component renewal, electrical component repair Installation: Component installation and removal, timing belt replacement, radiator replacement Specifications: Torque specifications, clearances, fluid capacities, resistance values Technical Depth Depth: Comprehensive, from basic fluid checks to complete engine and transmission overhauls Diagnostic Tools: Procedures for using OBD-II scanners, multimeters, and specialized Subaru diagnostic tools 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval Print Quality Quality: High-resolution for clear diagrams and text Printability: Printable in whole or in part Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Code: EJ22E Engine 1 Displacement: 2.2 Liters Engine 1 Configuration: 2.2L SOHC EJ22E Flat-4 (Boxer) Engine 1 Horsepower: 135 hp @ 5800 rpm Engine 1 Torque: 139 lb-ft @ 4400 rpm Engine 2 Code: EJ25D Engine 2 Displacement: 2.5 Liters Engine 2 Configuration: 2.5L DOHC EJ25D Flat-4 (Boxer) Engine 2 Horsepower: 165 hp @ 6000 rpm Engine 2 Torque: 162 lb-ft @ 4000 rpm Engine 3 Code Engine 3 Code: EJ251 (late models) Engine 3 Displacement: 2.5 Liters Engine 3 Configuration: 2.5L SOHC EJ251 Flat-4 (Boxer) Engine 3 Horsepower: 165 hp @ 5600 rpm Engine 3 Torque: 162 lb-ft @ 4000 rpm Performance Redline: Approx. 6500 rpm Fuel System Fuel Type: Unleaded gasoline Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Octane Rating: 91 AKI (87 octane acceptable for EJ22E/EJ251, 91 recommended for EJ25D) Cooling System Cooling Type: Liquid-cooled Coolant Type: Subaru Super Coolant (Blue) or equivalent ethylene glycol based antifreeze Ignition System Ignition Type: Distributorless Ignition System (DIS) with individual coil packs or single ignition coil with distributor for some early EJ25D models 🔧 Transmission Standard Transmission Type Std: 4-speed Automatic (4EAT) with electronically controlled All-Wheel Drive Optional Transmission Type Opt: 5-speed Manual Transmission Features Automatic AWD Mode: Driver-selectable modes (Power, Economy, Lock) on some 4EAT models Fluid Specifications Automatic Transmission Fluid: Subaru ATF HP or equivalent Dexron III/Mercon (check owner's manual for specific application) Manual Transmission Fluid: SAE 75W-90 GL-5 gear oil Fluid Capacities Automatic Transmission Capacity: Approx. 3.8 Quarts (8.0 Liters) for complete refill Manual Transmission Capacity: Approx. 2.4 Quarts (2.3 Liters) 📐 Dimensions Exterior Wheelbase: 104.3 inches (2649 mm) Length Sedan: 187.0 inches (4750 mm) Length Wagon: 185.6 inches (4714 mm) Width: 69.7 inches (1770 mm) Height Sedan: 55.7 inches (1415 mm) Height Wagon: 57.7 inches (1465 mm) Weights Curb Weight Min: 3185 lbs (1445 kg) - 2.2L Manual Sedan Curb Weight Max: 3450 lbs (1565 kg) - 2.5L Automatic Wagon Gross Vehicle Weight Rating Gvwr: Varies by trim and configuration (refer to vehicle data plate) Wheels Tires Wheel Bolt Pattern: 5x100mm Standard Tire Size Sedan: P205/55R16 Standard Tire Size Wagon: P205/55R16 or P215/55R16 (Outback Sport) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 4-star driver, 4-star passenger (may vary slightly by model year) IIHS Side Impact Rating: Good (may vary by test year) Active Features ABS: Standard on most trims, optional on some base models Traction Control: Not typically available on this generation All Wheel Drive: Standard Symmetrical AWD system Passive Features Airbags Front: Dual front airbags Airbags Side: Optional front side-impact airbags on some trims Seatbelts: 3-point front and rear seatbelts, driver's pretensioner Child Seat...
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Subaru Legacy 2000 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
2000
Codes
Chassis Code:
BD/BG/BK
Vin Code:
4 (JDM/AUDM), G (USDM)
👋 Introduction
Market Position
Segment:
Mid-size Sedan/Wagon
Target Audience:
Families, AWD enthusiasts, individuals seeking reliable and practical transportation
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda 626
Distinguishing Factors:
Standard Symmetrical All-Wheel Drive, Subaru's boxer engine configuration, strong safety reputation
Key Features
Body Styles:
4-Door Sedan, 5-Door Wagon (Outback Sport/GT)
Drivetrain Availability:
Standard All-Wheel Drive across all trims
Powertrain Philosophy:
Reliable, naturally aspirated boxer engines with focus on durability and AWD capability
📋 Manual Details
Coverage Areas
Primary Focus:
North American Specification (USDM)
Secondary Focus:
May contain relevant information for Australian/New Zealand (AUDM) and Japanese Domestic Market (JDM) variants
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
2.2L EJ22E, 2.5L EJ25D (SOHC), 2.5L EJ251 (SOHC - later models)
Engine Management:
ECU diagnosis, sensor testing, fuel injection system, ignition system
Transmission:
4-speed Automatic (4EAT), 5-speed Manual
Drivetrain:
All-Wheel Drive (AWD) system, viscous coupling center differential, rear differential
Suspension:
Front McPherson strut, rear multi-link independent suspension
Steering:
Power assisted rack and pinion
Brakes:
Front ventilated discs, rear solid discs (standard); optional rear discs with ABS
Electrical:
Wiring diagrams, starter system, charging system, lighting, accessories, body control modules
HVAC:
Heating, ventilation, air conditioning system diagnosis and repair
Body:
Exterior panels, interior trim, doors, windows, sunroof
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting guides, fault code interpretation, component testing procedures
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component renewal, electrical component repair
Installation:
Component installation and removal, timing belt replacement, radiator replacement
Specifications:
Torque specifications, clearances, fluid capacities, resistance values
Technical Depth
Depth:
Comprehensive, from basic fluid checks to complete engine and transmission overhauls
Diagnostic Tools:
Procedures for using OBD-II scanners, multimeters, and specialized Subaru diagnostic tools
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Quality:
High-resolution for clear diagrams and text
Printability:
Printable in whole or in part
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
EJ22E
Engine 1 Displacement:
2.2 Liters
Engine 1 Configuration:
2.2L SOHC EJ22E Flat-4 (Boxer)
Engine 1 Horsepower:
135 hp @ 5800 rpm
Engine 1 Torque:
139 lb-ft @ 4400 rpm
Engine 2 Code:
EJ25D
Engine 2 Displacement:
2.5 Liters
Engine 2 Configuration:
2.5L DOHC EJ25D Flat-4 (Boxer)
Engine 2 Horsepower:
165 hp @ 6000 rpm
Engine 2 Torque:
162 lb-ft @ 4000 rpm
Engine 3 Code
Engine 3 Code:
EJ251 (late models)
Engine 3 Displacement:
2.5 Liters
Engine 3 Configuration:
2.5L SOHC EJ251 Flat-4 (Boxer)
Engine 3 Horsepower:
165 hp @ 5600 rpm
Engine 3 Torque:
162 lb-ft @ 4000 rpm
Performance
Redline:
Approx. 6500 rpm
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Octane Rating:
91 AKI (87 octane acceptable for EJ22E/EJ251, 91 recommended for EJ25D)
Cooling System
Cooling Type:
Liquid-cooled
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol based antifreeze
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with individual coil packs or single ignition coil with distributor for some early EJ25D models
🔧 Transmission
Standard
Transmission Type Std:
4-speed Automatic (4EAT) with electronically controlled All-Wheel Drive
Optional
Transmission Type Opt:
5-speed Manual Transmission
Features
Automatic AWD Mode:
Driver-selectable modes (Power, Economy, Lock) on some 4EAT models
Fluid Specifications
Automatic Transmission Fluid:
Subaru ATF HP or equivalent Dexron III/Mercon (check owner's manual for specific application)
Manual Transmission Fluid:
SAE 75W-90 GL-5 gear oil
Fluid Capacities
Automatic Transmission Capacity:
Approx. 3.8 Quarts (8.0 Liters) for complete refill
Manual Transmission Capacity:
Approx. 2.4 Quarts (2.3 Liters)
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length Sedan:
187.0 inches (4750 mm)
Length Wagon:
185.6 inches (4714 mm)
Width:
69.7 inches (1770 mm)
Height Sedan:
55.7 inches (1415 mm)
Height Wagon:
57.7 inches (1465 mm)
Weights
Curb Weight Min:
3185 lbs (1445 kg) - 2.2L Manual Sedan
Curb Weight Max:
3450 lbs (1565 kg) - 2.5L Automatic Wagon
Gross Vehicle Weight Rating Gvwr:
Varies by trim and configuration (refer to vehicle data plate)
Wheels Tires
Wheel Bolt Pattern:
5x100mm
Standard Tire Size Sedan:
P205/55R16
Standard Tire Size Wagon:
P205/55R16 or P215/55R16 (Outback Sport)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
4-star driver, 4-star passenger (may vary slightly by model year)
IIHS Side Impact Rating:
Good (may vary by test year)
Active Features
ABS:
Standard on most trims, optional on some base models
Traction Control:
Not typically available on this generation
All Wheel Drive:
Standard Symmetrical AWD system
Passive Features
Airbags Front:
Dual front airbags
Airbags Side:
Optional front side-impact airbags on some trims
Seatbelts:
3-point front and rear seatbelts, driver's pretensioner
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) not standard on this generation
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette and CD player, optional premium audio system
Climate Control:
Manual or automatic climate control depending on trim level
Driver Assistance
Cruise Control:
Standard on most trims
All Wheel Drive System:
Symmetrical All-Wheel Drive, a core technology feature for Subaru
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3.75 months (severe conditions) or 7,500 miles or 7.5 months (normal conditions)
Engine Oil Filter Replacement:
With every oil change
Timing Belt Replacement:
Every 105,000 miles or 105 months (critical maintenance item for EJ25D, less critical but recommended for EJ22E)
Coolant Flush:
Every 30,000 miles or 30 months
Transmission Fluid Change Automatic:
Every 30,000 miles or 30 months
Transmission Fluid Change Manual:
Every 60,000 miles or 60 months
Fluid Specifications
Engine Oil Type:
5W-30 (API SG or higher)
Engine Oil Capacity:
4.5 Quarts (4.3 Liters) with filter for EJ22E/EJ251, 4.7 Quarts (4.5 Liters) with filter for EJ25D
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF Dexron II or III
Known Issues
Head Gaskets:
The EJ25D (DOHC 2.5L) engine is prone to head gasket failure. The manual provides diagnostic procedures and replacement instructions.
Automatic Transmission Issues:
Some 4EAT transmissions can develop issues with solenoids or torque converter clutch (TCC) engagement. The manual covers diagnostic codes and repair procedures.
Cvt Transmissions:
N/A (CVT not offered on this model)
Suspension Components:
Wear in ball joints, tie rod ends, and bushings is common with age; the manual details inspection and replacement.
Exhaust System:
Rusting of exhaust components, particularly catalytic converters and mufflers, is common in corrosive climates.
📚 Vehicle History
Brand Heritage
Subaru History:
Subaru Corporation (formerly Fuji Heavy Industries) has a long history in aircraft manufacturing and automotive production, known for its unique boxer engines and Symmetrical All-Wheel Drive systems.
Model Evolution
Third Generation:
The 2000 model year is part of the third generation (1999-2004) Subaru Legacy, characterized by a significant redesign with a more modern exterior and interior.
Outback Variant:
The Outback Sport variant, a lifted wagon with rugged styling, was also part of this generation and is often covered within Legacy service information.
Production
Production Years:
1999-2004 (Third Generation)
Manufacturing Locations:
Japan (Gunma Plant)
Sales Performance:
Solid sales in North America, bolstered by Subaru's reputation for AWD and reliability, though generally outsold by segment leaders like Camry and Accord.
🏆 Awards & Recognition
Recognitions
Consumer Reports:
Often rated well for reliability and safety by Consumer Reports for its segment, particularly the AWD system.
Ratings
IIHS Top Safety Pick:
While specific 'Top Safety Pick' designations were less common in this era, the Legacy generally performed well in crash tests.
Certifications
Epa Fuel Economy City:
Approx. 20-22 MPG (Varies by engine and transmission)
Epa Fuel Economy Highway:
Approx. 26-29 MPG (Varies by engine and transmission)
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