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Subaru Legacy 1995 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1995 Codes Platform: BD/BG 👋 Introduction Market Position Segment: Mid-size sedan and wagon, known for its all-wheel-drive capability and practical design. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda 626, Mitsubishi Galant. Key Features Distinguishing Features: Standard Symmetrical All-Wheel Drive (AWD) on most models, horizontally opposed 'Boxer' engines, good reliability, and practicality. 📋 Manual Details Coverage Areas Engine Mechanical: Yes Engine Performance: Yes Fuel System: Yes Ignition System: Yes Exhaust System: Yes Transmission Manual: Yes Transmission Automatic: Yes Drivetrain AWD: Yes Suspension Front: Yes Suspension Rear: Yes Steering System: Yes Brake System: Yes Body Exterior: Yes Body Interior: Yes Electrical System: Yes HVAC System: Yes Diagnostic Troubleshooting: Yes Page Count Total Pages: Estimate: 1500-2000 (based on typical comprehensive manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel, ignition, exhaust, cooling, lubrication, transmission, drivetrain Chassis: Suspension (front and rear), steering, brakes (front disc, rear drum/disc), wheels, tires Electrical: Battery, charging system, starting system, lighting, instruments, body electrical, engine control, transmission control Body And Frame: Body construction, panels, doors, windows, interior trim, bumpers, chassis components Comfort And Convenience: HVAC, audio system, power accessories (windows, locks, mirrors), seats Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection Engine Repair: Overhaul, cylinder head removal/installation, piston/ring replacement, bearing service, timing belt replacement, sensor replacement Transmission Repair: Clutch replacement, automatic transmission overhaul, gear installation, linkage adjustment, fluid service Brake Service: Pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder overhaul, bleeding, parking brake adjustment Suspension And Steering Repair: Shock/strut replacement, ball joint/tie rod end replacement, power steering pump/rack service, wheel bearing replacement Electrical Troubleshooting: Wiring diagrams, diagnostic procedures for starting, charging, lighting, ECU, and sensor faults HVAC Service: Refrigerant handling, compressor replacement, evaporator/condenser service, blower motor replacement, system diagnostics Body Repair: Panel replacement, door hinge adjustment, glass replacement, trim installation Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and troubleshooting. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution scans for clear text and diagrams. Binding Type Binding: N/A (Digital) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ22 (2.2L SOHC) Engine Displacement 1: 2211 cc Engine Configuration 1: Horizontally opposed 4-cylinder, SOHC Horsepower 1: 130 hp @ 5500 rpm Torque 1: 137 lb-ft @ 4400 rpm Optional Engine Engine Code 2: EJ25D (2.5L DOHC) Engine Displacement 2: 2457 cc Engine Configuration 2: Horizontally opposed 4-cylinder, DOHC Horsepower 2: 165 hp @ 6000 rpm Torque 2: 155 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System Ignition Type: Distributorless Ignition System (DIS) or Distributor-based 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (4EAT) Features AWD System: Full-time Symmetrical All-Wheel Drive with viscous coupling center differential. Transfer Case: Integrated with transmission, AWD system 📐 Dimensions Exterior Sedan Length: Approx. 184.1 inches Width: Approx. 67.5 inches Height: Approx. 55.7 inches Exterior Wagon Length: Approx. 184.3 inches Width: Approx. 67.5 inches Height: Approx. 56.7 inches Weights Curb Weight Min: Approx. 3000 lbs Curb Weight Max: Approx. 3300 lbs Wheelbase Wheelbase: Approx. 104.3 inches Track Width Front Track: Approx. 58.7 inches Rear Track: Approx. 58.5 inches 🛡️ Safety Features Ratings NHTSA Side Impact: Information not readily available for this specific model year, but generally performed well for its era. Active Features ABS: Available (standard on some higher trims, optional on others) Traction Control: Not typically available on 1995 models. Passive Features Airbags: Driver and Passenger Airbags (standard on most models) Seatbelts: 3-point front and rear seatbelts Crumple Zones: Designed with front and rear crumple zones. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configuration. Driver Assistance Cruise Control: Available on most trims. Connectivity Bluetooth Usb: Not available, as this predates widespread adoption. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (whichever comes first) under normal driving conditions, 2,500 miles or 3 months under severe conditions. Timing Belt Replacement: Every 60,000 - 90,000 miles or 4-5 years (critical for EJ25D DOHC engine). Spark Plug Replacement: Every 30,000 - 60,000 miles depending on plug type (copper vs. platinum). Fluid Specifications Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 (refer to owner's manual for specific climate recommendations) Engine Oil Capacity: Approx. 4.5 quarts (4.3 L) with filter for EJ22, 4.8 quarts (4.6 L) for EJ25D. Coolant Type: Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Transmission Fluid Manual: API GL-5, SAE 75W-90 Gear Oil Transmission Fluid Automatic: Subaru ATF (ATF-HP or equivalent) Power Steering Fluid: Subaru...
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Subaru Legacy 1995 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
1995
Codes
Platform:
BD/BG
👋 Introduction
Market Position
Segment:
Mid-size sedan and wagon, known for its all-wheel-drive capability and practical design.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda 626, Mitsubishi Galant.
Key Features
Distinguishing Features:
Standard Symmetrical All-Wheel Drive (AWD) on most models, horizontally opposed 'Boxer' engines, good reliability, and practicality.
📋 Manual Details
Coverage Areas
Engine Mechanical:
Yes
Engine Performance:
Yes
Fuel System:
Yes
Ignition System:
Yes
Exhaust System:
Yes
Transmission Manual:
Yes
Transmission Automatic:
Yes
Drivetrain AWD:
Yes
Suspension Front:
Yes
Suspension Rear:
Yes
Steering System:
Yes
Brake System:
Yes
Body Exterior:
Yes
Body Interior:
Yes
Electrical System:
Yes
HVAC System:
Yes
Diagnostic Troubleshooting:
Yes
Page Count
Total Pages:
Estimate: 1500-2000 (based on typical comprehensive manuals)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, fuel, ignition, exhaust, cooling, lubrication, transmission, drivetrain
Chassis:
Suspension (front and rear), steering, brakes (front disc, rear drum/disc), wheels, tires
Electrical:
Battery, charging system, starting system, lighting, instruments, body electrical, engine control, transmission control
Body And Frame:
Body construction, panels, doors, windows, interior trim, bumpers, chassis components
Comfort And Convenience:
HVAC, audio system, power accessories (windows, locks, mirrors), seats
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection
Engine Repair:
Overhaul, cylinder head removal/installation, piston/ring replacement, bearing service, timing belt replacement, sensor replacement
Transmission Repair:
Clutch replacement, automatic transmission overhaul, gear installation, linkage adjustment, fluid service
Brake Service:
Pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder overhaul, bleeding, parking brake adjustment
Suspension And Steering Repair:
Shock/strut replacement, ball joint/tie rod end replacement, power steering pump/rack service, wheel bearing replacement
Electrical Troubleshooting:
Wiring diagrams, diagnostic procedures for starting, charging, lighting, ECU, and sensor faults
HVAC Service:
Refrigerant handling, compressor replacement, evaporator/condenser service, blower motor replacement, system diagnostics
Body Repair:
Panel replacement, door hinge adjustment, glass replacement, trim installation
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution scans for clear text and diagrams.
Binding Type
Binding:
N/A (Digital)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ22 (2.2L SOHC)
Engine Displacement 1:
2211 cc
Engine Configuration 1:
Horizontally opposed 4-cylinder, SOHC
Horsepower 1:
130 hp @ 5500 rpm
Torque 1:
137 lb-ft @ 4400 rpm
Optional Engine
Engine Code 2:
EJ25D (2.5L DOHC)
Engine Displacement 2:
2457 cc
Engine Configuration 2:
Horizontally opposed 4-cylinder, DOHC
Horsepower 2:
165 hp @ 6000 rpm
Torque 2:
155 lb-ft @ 4800 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Distributor-based
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (4EAT)
Features
AWD System:
Full-time Symmetrical All-Wheel Drive with viscous coupling center differential.
Transfer Case:
Integrated with transmission, AWD system
📐 Dimensions
Exterior Sedan
Length:
Approx. 184.1 inches
Width:
Approx. 67.5 inches
Height:
Approx. 55.7 inches
Exterior Wagon
Length:
Approx. 184.3 inches
Width:
Approx. 67.5 inches
Height:
Approx. 56.7 inches
Weights
Curb Weight Min:
Approx. 3000 lbs
Curb Weight Max:
Approx. 3300 lbs
Wheelbase
Wheelbase:
Approx. 104.3 inches
Track Width
Front Track:
Approx. 58.7 inches
Rear Track:
Approx. 58.5 inches
🛡️ Safety Features
Ratings
NHTSA Side Impact:
Information not readily available for this specific model year, but generally performed well for its era.
Active Features
ABS:
Available (standard on some higher trims, optional on others)
Traction Control:
Not typically available on 1995 models.
Passive Features
Airbags:
Driver and Passenger Airbags (standard on most models)
Seatbelts:
3-point front and rear seatbelts
Crumple Zones:
Designed with front and rear crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configuration.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Bluetooth Usb:
Not available, as this predates widespread adoption.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (whichever comes first) under normal driving conditions, 2,500 miles or 3 months under severe conditions.
Timing Belt Replacement:
Every 60,000 - 90,000 miles or 4-5 years (critical for EJ25D DOHC engine).
Spark Plug Replacement:
Every 30,000 - 60,000 miles depending on plug type (copper vs. platinum).
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (refer to owner's manual for specific climate recommendations)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 L) with filter for EJ22, 4.8 quarts (4.6 L) for EJ25D.
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-5, SAE 75W-90 Gear Oil
Transmission Fluid Automatic:
Subaru ATF (ATF-HP or equivalent)
Power Steering Fluid:
Subaru Power Steering Fluid or Dexron III ATF
Brake Fluid:
DOT 3
Known Issues
Head Gaskets:
While not as prevalent as in later EJ engines, some EJ25D engines can experience head gasket leaks. Internal coolant leaks are a common symptom.
Timing Belt:
Critical to replace at recommended intervals. Failure can lead to catastrophic engine damage, especially on the DOHC EJ25D.
Oxygen Sensors:
Can become fouled or fail over time, leading to check engine lights and poor fuel economy.
Cv Axle Boots:
Common wear item, especially with AWD vehicles. Torn boots can lead to premature CV joint failure.
Suspension Wear:
Ball joints, tie rod ends, and struts can wear out over time, affecting ride quality and handling.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Subaru is historically known for its all-wheel-drive systems, boxer engines, and rally car heritage.
Model Evolution
Generation:
Second generation Subaru Legacy (BD/BG) produced from 1995 to 1999. This generation saw styling updates and revised powertrains.
Production
Manufacturing Location:
Japan
Production Years:
1995-1999 (for this generation)
🏆 Awards & Recognition
Recognitions
Consumer Reports Rating:
Consistently ranked well for reliability and all-wheel-drive performance in its class during its production years.
Ratings
Iiihs Crash Test:
Frontal offset crash test data available, generally performed adequately for its time.
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