Subaru Legacy 2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2009 Codes Chassis Code: BM/BR Series 👋 Introduction Market Position Segment: Mid-size sedan/wagon, known for its standard Symmetrical All-Wheel Drive and Boxer engine configuration. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda6, Ford Fusion. Key Features Vehicle Strengths: Standard AWD, spacious interior, comfortable ride, good visibility, available turbocharged engines (GT models). Manual Purpose Utility: Essential tool for owners and technicians to perform maintenance, repairs, and diagnostics on the 2009 Subaru Legacy, ensuring proper function and longevity. 📋 Manual Details Coverage Areas Main Coverage: Repair and overhaul of Subaru Legacy 2009 vehicles Page Count Estimated Pages: Approximately 2000+ pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 2.5L Naturally Aspirated (EJ253), 2.5L Turbocharged (EJ255/EJ257 - specific to GT models), 3.0L H6 (EZ30D - specific to 3.0R models) Transmission: 5-speed Manual (TY754), 4-speed Automatic (4EAT), 5-speed Automatic (5EAT) Drivetrain: Symmetrical All-Wheel Drive (AWD) system, differentials, drive shafts, axles Suspension: Front MacPherson strut, Rear multi-link, springs, shock absorbers, control arms, bushings Brakes: Front vented discs, Rear solid discs (standard), Front vented discs, Rear vented discs (performance models), ABS, EBD, brake hydraulics, parking brake Steering: Hydraulic power steering system, steering rack, column Fuel System: Fuel tank, fuel pump, injectors, fuel lines, evaporative emission control (EVAP) Cooling System: Radiator, water pump, thermostat, hoses, coolant, cooling fans Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors Electrical System: Battery, alternator, starter motor, wiring diagrams, lighting, fuses, relays Climate Control: HVAC system, A/C compressor, condenser, evaporator, heater core, controls Body And Chassis: Body panels, doors, windows, exterior trim, interior trim, structural components Safety Systems: Airbags, seat belts, SRS (Supplemental Restraint System) components Diagnostics: OBD-II diagnostics, trouble codes (DTCs), troubleshooting charts, diagnostic procedures Procedures Included Maintenance: Oil and filter changes, fluid checks and replacements, spark plug replacement, air filter replacement, brake pad and rotor replacement, coolant flush Repair: Engine disassembly and reassembly, transmission overhaul, brake system repairs, suspension component replacement, exhaust system repairs, electrical component diagnosis and replacement Overhaul: Detailed steps for complete engine rebuilds, transmission overhauls, and major component refurbishment Troubleshooting: Systematic fault finding, diagnostic flowcharts, symptom-based troubleshooting guides Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Special Tools: Identification and usage of Subaru-specific tools required for certain procedures Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and component-level repair. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing for quick lookup of specific terms and components. Printability: Printable, allowing users to print specific sections or the entire manual for workshop use. Print Quality Resolution: High resolution, ensuring clear diagrams, illustrations, and text. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code Na: EJ253 Engine Description Na: 2.5L SOHC Naturally Aspirated Boxer-4 Displacement Na: 2457 cc (149.9 cu in) Bore Na: 99.5 mm (3.92 in) Stroke Na: 79.0 mm (3.11 in) Compression Ratio Na: 9.7:1 Horsepower Na: 170 hp @ 5,800 rpm Torque Na: 170 lb-ft @ 4,000 rpm Turbo Engine Engine Code Turbo: EJ255/EJ257 (GT models) Engine Description Turbo: 2.5L DOHC Turbocharged Boxer-4 Horsepower Turbo: 265 hp @ 6,000 rpm (EJ255), 305 hp @ 6,000 rpm (EJ257 - Legacy GT spec.B) Torque Turbo: 250 lb-ft @ 3,600 rpm (EJ255), 290 lb-ft @ 3,600 rpm (EJ257 - Legacy GT spec.B) H6 Engine Engine Code H6: EZ30D (3.0R models) Engine Description H6: 3.0L DOHC Naturally Aspirated Boxer-6 Horsepower H6: 245 hp @ 6,600 rpm Torque H6: 219 lb-ft @ 4,200 rpm Fuel System Fuel Type: Unleaded gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Octane Na: 87 Octane Recommended Octane Turbo: 91 Octane (Premium) 🔧 Transmission Standard Transmission Type Na: 5-speed Manual (TY754) Optional Transmission Type Optional: 4-speed Automatic (4EAT), 5-speed Automatic (5EAT - common on GT and 3.0R) Features AWD System: Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential (manual) or electronically controlled multi-plate transfer clutch (automatic). Fluid Specifications Manual Transmission Fluid: Subaru Extra-S GL-5 75W-90 or equivalent Automatic Transmission Fluid 4Eat: Subaru ATF HP or equivalent (refer to manual for specific color coding) Automatic Transmission Fluid 5Eat: Subaru ATF HP or equivalent (refer to manual for specific color coding) 📐 Dimensions Exterior Length: Sedan: 4,730 mm (186.2 in) / Wagon: 4,780 mm (188.2 in) Width: 1,775 mm (69.9 in) Height: Sedan: 1,450 mm (57.1 in) / Wagon: 1,535 mm (60.4 in) Wheelbase: 2,700 mm (106.3 in) Ground Clearance: Approx. 135 mm (5.3 in) Weights Curb Weight Min: Approx. 1,490 kg (3,285 lb) for base sedan Curb Weight Max: Approx. 1,650 kg (3,638 lb) for Legacy GT wagon...

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Codes

Chassis Code:

BM/BR Series

👋 Introduction

Market Position

Segment:

Mid-size sedan/wagon, known for its standard Symmetrical All-Wheel Drive and Boxer engine configuration.

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Mazda6, Ford Fusion.

Key Features

Vehicle Strengths:

Standard AWD, spacious interior, comfortable ride, good visibility, available turbocharged engines (GT models).

Manual Purpose

Utility:

Essential tool for owners and technicians to perform maintenance, repairs, and diagnostics on the 2009 Subaru Legacy, ensuring proper function and longevity.

📋 Manual Details

Coverage Areas

Main Coverage:

Repair and overhaul of Subaru Legacy 2009 vehicles

Page Count

Estimated Pages:

Approximately 2000+ pages (typical for comprehensive workshop manuals of this era)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

2.5L Naturally Aspirated (EJ253), 2.5L Turbocharged (EJ255/EJ257 - specific to GT models), 3.0L H6 (EZ30D - specific to 3.0R models)

Transmission:

5-speed Manual (TY754), 4-speed Automatic (4EAT), 5-speed Automatic (5EAT)

Drivetrain:

Symmetrical All-Wheel Drive (AWD) system, differentials, drive shafts, axles

Suspension:

Front MacPherson strut, Rear multi-link, springs, shock absorbers, control arms, bushings

Brakes:

Front vented discs, Rear solid discs (standard), Front vented discs, Rear vented discs (performance models), ABS, EBD, brake hydraulics, parking brake

Steering:

Hydraulic power steering system, steering rack, column

Fuel System:

Fuel tank, fuel pump, injectors, fuel lines, evaporative emission control (EVAP)

Cooling System:

Radiator, water pump, thermostat, hoses, coolant, cooling fans

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors

Electrical System:

Battery, alternator, starter motor, wiring diagrams, lighting, fuses, relays

Climate Control:

HVAC system, A/C compressor, condenser, evaporator, heater core, controls

Body And Chassis:

Body panels, doors, windows, exterior trim, interior trim, structural components

Safety Systems:

Airbags, seat belts, SRS (Supplemental Restraint System) components

Diagnostics:

OBD-II diagnostics, trouble codes (DTCs), troubleshooting charts, diagnostic procedures

Procedures Included

Maintenance:

Oil and filter changes, fluid checks and replacements, spark plug replacement, air filter replacement, brake pad and rotor replacement, coolant flush

Repair:

Engine disassembly and reassembly, transmission overhaul, brake system repairs, suspension component replacement, exhaust system repairs, electrical component diagnosis and replacement

Overhaul:

Detailed steps for complete engine rebuilds, transmission overhauls, and major component refurbishment

Troubleshooting:

Systematic fault finding, diagnostic flowcharts, symptom-based troubleshooting guides

Specifications:

Torque specifications, clearances, fluid capacities, electrical resistance values

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems

Special Tools:

Identification and usage of Subaru-specific tools required for certain procedures

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and component-level repair.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing for quick lookup of specific terms and components.

Printability:

Printable, allowing users to print specific sections or the entire manual for workshop use.

Print Quality

Resolution:

High resolution, ensuring clear diagrams, illustrations, and text.

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code Na:

EJ253

Engine Description Na:

2.5L SOHC Naturally Aspirated Boxer-4

Displacement Na:

2457 cc (149.9 cu in)

Bore Na:

99.5 mm (3.92 in)

Stroke Na:

79.0 mm (3.11 in)

Compression Ratio Na:

9.7:1

Horsepower Na:

170 hp @ 5,800 rpm

Torque Na:

170 lb-ft @ 4,000 rpm

Turbo Engine

Engine Code Turbo:

EJ255/EJ257 (GT models)

Engine Description Turbo:

2.5L DOHC Turbocharged Boxer-4

Horsepower Turbo:

265 hp @ 6,000 rpm (EJ255), 305 hp @ 6,000 rpm (EJ257 - Legacy GT spec.B)

Torque Turbo:

250 lb-ft @ 3,600 rpm (EJ255), 290 lb-ft @ 3,600 rpm (EJ257 - Legacy GT spec.B)

H6 Engine

Engine Code H6:

EZ30D (3.0R models)

Engine Description H6:

3.0L DOHC Naturally Aspirated Boxer-6

Horsepower H6:

245 hp @ 6,600 rpm

Torque H6:

219 lb-ft @ 4,200 rpm

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Octane Na:

87 Octane

Recommended Octane Turbo:

91 Octane (Premium)

🔧 Transmission

Standard

Transmission Type Na:

5-speed Manual (TY754)

Optional

Transmission Type Optional:

4-speed Automatic (4EAT), 5-speed Automatic (5EAT - common on GT and 3.0R)

Features

AWD System:

Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential (manual) or electronically controlled multi-plate transfer clutch (automatic).

Fluid Specifications

Manual Transmission Fluid:

Subaru Extra-S GL-5 75W-90 or equivalent

Automatic Transmission Fluid 4Eat:

Subaru ATF HP or equivalent (refer to manual for specific color coding)

Automatic Transmission Fluid 5Eat:

Subaru ATF HP or equivalent (refer to manual for specific color coding)

📐 Dimensions

Exterior

Length:

Sedan: 4,730 mm (186.2 in) / Wagon: 4,780 mm (188.2 in)

Width:

1,775 mm (69.9 in)

Height:

Sedan: 1,450 mm (57.1 in) / Wagon: 1,535 mm (60.4 in)

Wheelbase:

2,700 mm (106.3 in)

Ground Clearance:

Approx. 135 mm (5.3 in)

Weights

Curb Weight Min:

Approx. 1,490 kg (3,285 lb) for base sedan

Curb Weight Max:

Approx. 1,650 kg (3,638 lb) for Legacy GT wagon

Cargo

Cargo Volume Sedan:

Approx. 14.7 cu ft (0.416 m³)

Cargo Volume Wagon:

Approx. 32.1 cu ft (0.909 m³), expandable with rear seats folded

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5 Stars (Driver and Passenger)

NHTSA Side Impact:

5 Stars (Front and Rear Passengers)

IIHS Top Safety Pick:

Active Features

Traction Control:

Standard

Electronic Stability Control:

Standard

Standard, 4-wheel anti-lock braking system

Ebdc:

Standard, Electronic Brake-force Distribution

Passive Features

Airbags:

Front, front side-impact, side-curtain airbags

Seat Belts:

3-point seat belts with pretensioners and force limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

Head Unit:

Standard AM/FM/CD/MP3 audio system with available navigation system. Some models feature upgraded Rockford Fosgate audio.

Display:

Center console display for climate control, audio, and available navigation. Multi-information display in the instrument cluster.

Driver Assistance

Cruise Control:

Standard

Rear View Camera:

Available on higher trims or with navigation package.

Connectivity

Auxiliary Input:

Standard auxiliary audio input jack.

Bluetooth:

Available on select trims/packages for hands-free calling.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months, or 7,500 miles (12,000 km) or 6 months with synthetic oil (refer to owner's manual for specific recommendation based on driving conditions).

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Cabin Air Filter:

Replace every 15,000 miles (24,000 km) or 12 months.

Spark Plugs:

2.5L SOHC: Iridium plugs, 105,000 miles (168,000 km). 2.5L Turbo/3.0L H6: Iridium plugs, 60,000 miles (96,000 km).

Coolant Replacement:

Initial replacement at 105,000 miles (168,000 km), then every 60,000 miles (96,000 km) or 5 years thereafter.

Brake Fluid:

Replace every 30,000 miles (48,000 km) or 2 years.

Transmission Fluid Manual:

Inspect at 30,000 miles (48,000 km), change as needed (Subaru often considers this 'lifetime' but periodic changes are recommended).

Transmission Fluid Automatic:

Inspect at 30,000 miles (48,000 km), change at 60,000 miles (96,000 km) or 4 years, especially under severe conditions.

Fluid Specifications

Engine Oil Type:

SAE 0W-20 synthetic oil recommended for all engines. Consult manual for specific viscosity for colder climates.

Engine Oil Capacity:

2.5L: 4.8 US qt (4.5 L); 3.0L H6: 5.8 US qt (5.5 L). With filter change.

Coolant Type:

Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant.

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Head Gaskets:

While less common on EJ253 compared to earlier EJ25s, head gasket issues can still occur. The EJ255/EJ257 are generally more robust. The EZ30D H6 is typically very reliable in this regard.

Oil Consumption:

Some EJ25 engines may exhibit increased oil consumption over time, especially when driven hard. Regular checks are advisable.

Cv Joints:

Front CV boots can wear and tear, leading to joint damage if not addressed promptly, particularly under harsh conditions.

Catalytic Converter:

Can become clogged over time, particularly if there have been engine misfires or oil burning issues.

Automatic Transmission Shifting:

Some owners report occasional rough shifting in the 4EAT or 5EAT transmissions. Fluid changes and potential valve body issues can be addressed with this manual.

📚 Vehicle History

Brand Heritage

Subaru Philosophy:

Subaru is known for its horizontally-opposed Boxer engines and Symmetrical All-Wheel Drive systems, emphasizing safety, reliability, and capability.

Model Evolution

Generation:

Fifth Generation (2004-2009), with a significant facelift for the 2008 model year, which the 2009 model belongs to.

Design Changes 2008:

Revised exterior styling (grille, headlights, taillights), updated interior with improved materials and features, introduction of 5-speed automatic transmission on more models.

Production

Manufacturing Location:

Japan (Ota, Gunma Pref.) and United States (Lafayette, Indiana)

Production Years Gj:

2004-2009

🏆 Awards & Recognition

Recognitions

IIHS Award:

Recognized as a Top Safety Pick by the Insurance Institute for Highway Safety (IIHS) for multiple years in this generation.

Ratings

Consumer Reports Reliability:

Generally rated as average to above average in reliability by consumer organizations, though specific issues like head gaskets (on earlier EJ25s) and oil consumption should be noted.