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2008 Subaru Legacy Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Year: 2008 Codes Chassis Code: BP/BL 👋 Introduction Market Position Vehicle Segment: Mid-size station wagon/crossover, known for its All-Wheel Drive system and practicality. Competitive Analysis Competitors: Toyota Camry (wagon variant, if applicable), Honda CR-V, Mazda CX-5, Ford Escape, Nissan X-Trail (Rogue). Key Features Vehicle Selling Points: Symmetrical All-Wheel Drive, horizontally-opposed ('boxer') engines, durable and reliable reputation, practical cargo space, comfortable ride. 📋 Manual Details Coverage Areas Language: English Manual Type: Workshop Service Repair Manual Completeness: 100% Complete and Intact Page Count Estimated Page Count: 2000+ pages (typical for comprehensive factory manuals of this era) Format File Format: PDF Compatibility: PC Windows, Mac Printability: All pages printable 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, valve train, lubrication system, cooling system. Engine Management: Fuel injection, ignition system, emission control systems, engine control module (ECM) diagnostics, sensors, actuators. Transmission: Automatic transmission (4EAT/5EAT) and Manual transmission (5MT/6MT) overhaul, diagnostics, fluid service, operation. Drivetrain: All-Wheel Drive (AWD) system, front and rear differentials, drive shafts, CV joints, wheel bearings. Brakes: Hydraulic brake system, ABS, EBD, brake pads, rotors, calipers, brake lines, parking brake, diagnostic procedures. Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, springs, wheel alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, alignment, diagnostics. Electrical System: Battery, charging system, starter, lighting system, fuses, relays, wiring diagrams, multiplex communication system. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant, blower motor, compressor, climate control module. Body And Chassis: Body panels, doors, hood, tailgate, interior trim, structural components, corrosion prevention. Restraint Systems: Airbag system, seat belts, SRS module diagnostics. Diagnostic Troubleshooting: Systematic fault finding procedures, symptom-based troubleshooting, diagnostic trouble codes (DTCs). Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake inspections, tire rotation, battery maintenance. Repair: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper replacement, electrical component repair, body panel repair. Diagnostics: Component testing, circuit analysis, pressure testing, scan tool diagnostics. Disassembly Assembly: Detailed step-by-step instructions for complete vehicle disassembly and reassembly, including torque specifications. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Technical Depth Depth: Comprehensive, factory-level detail for mechanics and advanced DIYers. Illustrations: Hundreds of detailed photos and illustrations guiding each procedure. Target Audience Users: Do-it-yourself (DIY) enthusiasts and experienced professional mechanics. 📊 Manual Specifications File Format Resolution: High-resolution PDF for clear viewing and printing. Print Quality Layout: Clear, organized layout with indexed sections for easy navigation. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download - printable on demand) ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ253 (2.5L SOHC) Engine Type 1: 2.5-liter SOHC 16-valve flat-four (Boxer) Horsepower 1: 175 hp @ 6000 rpm Torque 1: 169 lb-ft @ 4400 rpm Optional Engine Engine Code 2: EZ30D (3.0L DOHC) Engine Type 2: 3.0-liter DOHC 24-valve flat-six (Boxer) - often designated as '3.0R' or '25th Anniversary Edition' Horsepower 2: 245 hp @ 6600 rpm Torque 2: 217 lb-ft @ 4200 rpm Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended (higher octane may be recommended for 3.0L). Engine Design Layout: Horizontally-opposed ('Boxer') Drivetrain Layout: Symmetrical All-Wheel Drive (standard on all trims) 🔧 Transmission Standard Transmission Type Standard: 4-speed automatic transmission (4EAT) or 5-speed manual transmission (5MT) depending on trim and engine. Optional Transmission Type Optional: 5-speed automatic transmission (5EAT) with paddle shifters (often on 3.0R models) or 6-speed manual transmission (6MT) for performance variants. Features AWD System: Subaru's Symmetrical All-Wheel Drive system, varying based on transmission type (e.g., viscous coupling limited-slip center differential for manual, electronically controlled multi-plate clutch for automatic). Fluid Specifications Automatic Transmission Fluid Atf: Subaru ATF HP (or equivalent specification as per owner's manual/service manual, e.g., Dexron III/Mercon for older specs, but HP is generally specified for this era). Manual Transmission Fluid Mtf: Subaru EXTRA SYNTHETIC GEAR OIL API GL-5, SAE 75W-90 (or equivalent). 📐 Dimensions Exterior Length: Approx. 189.4 inches Width: Approx. 70.1 inches Height: Approx. 61.1 inches Wheelbase: Approx. 105.1 inches Ground Clearance: Approx. 8.1 inches Cargo Cargo Volume: Approx. 35.7 cubic feet (behind rear seats), expandable to approx. 71.5 cubic feet (with rear seats folded). Weights Curb Weight: Approx. 3400 - 3700 lbs (depending on engine and transmission). 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5 Stars (for driver and passenger) NHTSA Side Crash Rating: 5 Stars (for front and rear passengers) IIHS Front Overlap Crash Test: 'Good' rating (for 2008 model year, typically) Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Standard Electronic Brake-force Distribution (EBD) Traction Control: Standard Traction Control System (TCS) Stability Control: Standard Vehicle Dynamics Control (VDC) Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, curtain airbags (front and rear). Seatbelts: 3-point seatbelts with pretensioners...
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2008 Subaru Legacy Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy Outback
Year:
2008
Codes
Chassis Code:
BP/BL
👋 Introduction
Market Position
Vehicle Segment:
Mid-size station wagon/crossover, known for its All-Wheel Drive system and practicality.
Competitive Analysis
Competitors:
Toyota Camry (wagon variant, if applicable), Honda CR-V, Mazda CX-5, Ford Escape, Nissan X-Trail (Rogue).
Key Features
Vehicle Selling Points:
Symmetrical All-Wheel Drive, horizontally-opposed ('boxer') engines, durable and reliable reputation, practical cargo space, comfortable ride.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Workshop Service Repair Manual
Completeness:
100% Complete and Intact
Page Count
Estimated Page Count:
2000+ pages (typical for comprehensive factory manuals of this era)
Format
File Format:
PDF
Compatibility:
PC Windows, Mac
Printability:
All pages printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, valve train, lubrication system, cooling system.
Engine Management:
Fuel injection, ignition system, emission control systems, engine control module (ECM) diagnostics, sensors, actuators.
Transmission:
Automatic transmission (4EAT/5EAT) and Manual transmission (5MT/6MT) overhaul, diagnostics, fluid service, operation.
Drivetrain:
All-Wheel Drive (AWD) system, front and rear differentials, drive shafts, CV joints, wheel bearings.
Brakes:
Hydraulic brake system, ABS, EBD, brake pads, rotors, calipers, brake lines, parking brake, diagnostic procedures.
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, springs, wheel alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, alignment, diagnostics.
Electrical System:
Battery, charging system, starter, lighting system, fuses, relays, wiring diagrams, multiplex communication system.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant, blower motor, compressor, climate control module.
Body And Chassis:
Body panels, doors, hood, tailgate, interior trim, structural components, corrosion prevention.
Restraint Systems:
Airbag system, seat belts, SRS module diagnostics.
Diagnostic Troubleshooting:
Systematic fault finding procedures, symptom-based troubleshooting, diagnostic trouble codes (DTCs).
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake inspections, tire rotation, battery maintenance.
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper replacement, electrical component repair, body panel repair.
Diagnostics:
Component testing, circuit analysis, pressure testing, scan tool diagnostics.
Disassembly Assembly:
Detailed step-by-step instructions for complete vehicle disassembly and reassembly, including torque specifications.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive, factory-level detail for mechanics and advanced DIYers.
Illustrations:
Hundreds of detailed photos and illustrations guiding each procedure.
Target Audience
Users:
Do-it-yourself (DIY) enthusiasts and experienced professional mechanics.
📊 Manual Specifications
File Format
Resolution:
High-resolution PDF for clear viewing and printing.
Print Quality
Layout:
Clear, organized layout with indexed sections for easy navigation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download - printable on demand)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ253 (2.5L SOHC)
Engine Type 1:
2.5-liter SOHC 16-valve flat-four (Boxer)
Horsepower 1:
175 hp @ 6000 rpm
Torque 1:
169 lb-ft @ 4400 rpm
Optional Engine
Engine Code 2:
EZ30D (3.0L DOHC)
Engine Type 2:
3.0-liter DOHC 24-valve flat-six (Boxer) - often designated as '3.0R' or '25th Anniversary Edition'
Horsepower 2:
245 hp @ 6600 rpm
Torque 2:
217 lb-ft @ 4200 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended (higher octane may be recommended for 3.0L).
Engine Design
Layout:
Horizontally-opposed ('Boxer')
Drivetrain Layout:
Symmetrical All-Wheel Drive (standard on all trims)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed automatic transmission (4EAT) or 5-speed manual transmission (5MT) depending on trim and engine.
Optional
Transmission Type Optional:
5-speed automatic transmission (5EAT) with paddle shifters (often on 3.0R models) or 6-speed manual transmission (6MT) for performance variants.
Features
AWD System:
Subaru's Symmetrical All-Wheel Drive system, varying based on transmission type (e.g., viscous coupling limited-slip center differential for manual, electronically controlled multi-plate clutch for automatic).
Fluid Specifications
Automatic Transmission Fluid Atf:
Subaru ATF HP (or equivalent specification as per owner's manual/service manual, e.g., Dexron III/Mercon for older specs, but HP is generally specified for this era).
Manual Transmission Fluid Mtf:
Subaru EXTRA SYNTHETIC GEAR OIL API GL-5, SAE 75W-90 (or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 189.4 inches
Width:
Approx. 70.1 inches
Height:
Approx. 61.1 inches
Wheelbase:
Approx. 105.1 inches
Ground Clearance:
Approx. 8.1 inches
Cargo
Cargo Volume:
Approx. 35.7 cubic feet (behind rear seats), expandable to approx. 71.5 cubic feet (with rear seats folded).
Weights
Curb Weight:
Approx. 3400 - 3700 lbs (depending on engine and transmission).
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5 Stars (for driver and passenger)
NHTSA Side Crash Rating:
5 Stars (for front and rear passengers)
IIHS Front Overlap Crash Test:
'Good' rating (for 2008 model year, typically)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brake-force Distribution (EBD)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Vehicle Dynamics Control (VDC)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, curtain airbags (front and rear).
Seatbelts:
3-point seatbelts with pretensioners and force limiters for all seating positions, LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Available options typically include a 6-disc CD changer with AM/FM radio, optional subwoofer, and MP3 playback capability. Some trims might have auxiliary input.
Navigation System:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Keyless Entry:
Available keyless entry and alarm system.
Connectivity
Bluetooth:
Generally not standard on most trims for this model year; aftermarket solutions are common.
Comfort Features
Climate Control:
Manual or automatic climate control systems depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months for severe driving conditions, or 7,500 miles or 12 months for normal driving (refer to manual for exact details).
Engine Air Filter:
Replace every 15,000 miles or 12 months (more often in dusty conditions).
Cabin Air Filter:
Replace every 15,000 miles or 12 months.
Spark Plugs:
Replace every 60,000 miles for iridium-tipped spark plugs (standard for this era).
Coolant Replacement:
Initial replacement at 30,000 miles or 36 months, then every 30,000 miles or 36 months thereafter (using Subaru Super Coolant).
Fluid Specifications
Engine Oil Type Capacity 2.5L:
SAE 5W-30 synthetic blend or full synthetic, approx. 4.8 US quarts (4.5 liters) with filter.
Engine Oil Type Capacity 3.0L:
SAE 5W-30 or 10W-30 synthetic blend or full synthetic, approx. 6.9 US quarts (6.5 liters) with filter.
Brake Fluid:
DOT 3 or DOT 4 compatible brake fluid.
Power Steering Fluid:
Genuine Subaru Power Steering Fluid or an equivalent Dexron III/Mercon compatible fluid.
Known Issues
Head Gaskets:
While less prone than earlier generations, some EJ25 engines can still develop head gasket leaks. The manual will detail inspection and replacement procedures.
Wheel Bearings:
Front wheel bearings can be a wear item, especially with heavy use or exposure to harsh conditions. Procedures for replacement will be included.
Cv Joints:
Front CV axle boots can degrade and tear, leading to joint failure. The manual covers inspection and replacement.
Catalytic Converter:
Some Subaru models of this era can experience premature catalytic converter failure. The manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Subaru Legacy Heritage:
The Legacy is Subaru's long-standing mid-size offering, introduced globally in 1989 as a successor to the Subaru Leone. It has consistently emphasized its AWD capabilities and boxer engine architecture.
Model Evolution
Generation:
This 2008 model is part of the fourth generation (BP/BL) Legacy, produced from 2003 to 2009. It received a facelift for the 2007 model year, which likely influences the specific details covered in this manual.
Production
Manufacturing Location:
Primarily manufactured in Gunma, Japan.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The Subaru Legacy Outback has historically received 'Top Safety Pick' awards from the IIHS for its robust safety features and crashworthiness.
Ratings
Kbb Consumer Rating:
Generally well-regarded by consumers for reliability and AWD performance.
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