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Subaru Legacy & Outback 2010 Service Repair Shop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Outback Year: 2010 Codes Chassis Code: BM/BR 👋 Introduction Market Position Segment: Mid-size Sedan / Crossover SUV Usp: Symmetrical All-Wheel Drive standard, Boxer engines, robust build quality, practicality and off-road capability (Outback) Competitive Analysis Competitors: Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima (Legacy); Toyota RAV4, Honda CR-V, Ford Escape, Nissan Rogue (Outback) Key Features Standard AWD: Yes (Subaru's Symmetrical All-Wheel Drive) Engine Layout: Horizontally-opposed Boxer engine Target Audience: Individuals and families seeking reliable, all-weather capable transportation with a focus on practicality and driver engagement. 📋 Manual Details Coverage Areas Countries Covered: Global (North America focus for specifications where applicable) Page Count Estimated Pages: 2000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, lubrication system, cooling system, turbocharged systems (if applicable) Drivetrain: Automatic Transmission (4-speed, 5-speed), Manual Transmission (5-speed, 6-speed), All-Wheel Drive (AWD) system, differentials, driveshafts, CV joints Chassis: Suspension (front and rear), steering system, braking system (ABS, EBD, Brake Assist), wheel alignment Electrical: ECU diagnostics, wiring diagrams, lighting systems, charging system, starting system, power accessories, body control modules (BCM), airbags (SRS), climate control electronics Body And Trim: Body panels, interior trim, exterior trim, doors, windows, seats, glass, seals, structural components Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, tire rotations Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), pinpoint tests, component testing Repair: Engine component repair/replacement, transmission overhaul, brake caliper replacement, suspension component repair, electrical component repair, body panel repair Overhaul: Engine rebuild procedures, transmission disassembly and reassembly Special Tools: Identification and usage of Subaru-specific special tools Technical Depth Depth: Comprehensive from basic maintenance to full engine/transmission rebuilds, including detailed diagnostic procedures and torque specifications. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Device Compatibility: PC, MAC, Tablets, Smartphones Print Quality Resolution: High-resolution, clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: EJ253 (2.5L NA), EJ255 (2.5L Turbo - GT trims), EZ30D (3.0L NA - 3.0R trims, less common in North America for 2010) Displacement 2.5L: 2457 cc Displacement 3.0L: 2999 cc Performance 2.5L Na Horsepower: 170 hp @ 5800 rpm Torque: 170 lb-ft @ 4000 rpm Performance 2.5L Turbo Horsepower: 265 hp @ 5200 rpm Torque: 247 lb-ft @ 2800 rpm Performance 3.0L Na Horsepower: 245 hp @ 6600 rpm Torque: 219 lb-ft @ 4200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 AKI (91 AKI for Turbo models) 🔧 Transmission Standard Legacy Type: 5-speed Manual Transmission Standard Outback Type: 5-speed Automatic Transmission (with SI-DRIVE) Optional Legacy Type: 5-speed Automatic Transmission (with SI-DRIVE) Optional Outback Type: 6-speed Manual Transmission (2.5i models, less common) Turbo Models Type: 5-speed Automatic Transmission (with SI-DRIVE) Transmission Code Auto: TG5A5K4ZAA (for 5-speed automatic) Awd System System Type: Symmetrical All-Wheel Drive Differential Type: Active Torque Split AWD (automatic transmission) / Viscous coupling center differential (manual transmission) Fluid Specifications Automatic Transmission Fluid Type: Subaru ATF HP (or equivalent) Manual Transmission Fluid Type: Subaru Gear Oil API GL-5 75W-90 📐 Dimensions Exterior Legacy Sedan Length: 187.4 inches (4760 mm) Width: 70.1 inches (1780 mm) Height: 59.1 inches (1500 mm) Exterior Outback Length: 189.0 inches (4800 mm) Width: 71.5 inches (1815 mm) Height: 65.7 inches (1670 mm) Ground Clearance Outback Clearance: 8.4 inches (213 mm) Wheelbase Wheelbase: 109.6 inches (2785 mm) Cargo Outback Cargo Volume Seats Up: 34.3 cubic feet (971 L) Cargo Volume Seats Down: 71.3 cubic feet (2019 L) Weights Curb Weight 2.5I Auto: approx. 3300-3400 lbs (1497-1542 kg) Curb Weight 2.5Gt Auto: approx. 3500-3600 lbs (1588-1633 kg) Curb Weight Outback 2.5I Auto: approx. 3500-3600 lbs (1588-1633 kg) Wheels And Tires Wheel Size Base: 17-inch Wheel Size Gt Outback: 18-inch Tire Size 2.5I Outback: 225/65R17 Tire Size Gt: 225/55R18 Bolt Pattern: 5x100 🛡️ Safety Features Ratings Nhtsa Frontal Driver 2010 Legacy: 5 Stars Frontal Passenger 2010 Legacy: 5 Stars Side Driver 2010 Legacy: 5 Stars Side Rear Passenger 2010 Legacy: 5 Stars Rollover 2010 Outback: 4 Stars Ratings Iihs Top Safety Pick 2010: Yes (for both Legacy and Outback) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Brake Assist: Standard Traction Control: Standard Stability Control: Standard Vehicle Dynamics Control (VDC) Passive Features Airbags: Front, Side-Curtain, Front-Seat Side Airbags (SRS) Seatbelts: 3-point ELR seatbelts with pre-tensioners and load limiters Child Anchors: LATCH system (Lower Anchors and Tethers for Children) 💡 Technology Features Infotainment Base Head Unit: Standard AM/FM/CD/MP3 audio system with auxiliary input Infotainment Optional Navigation: Optional touch-screen navigation system with Bluetooth connectivity Infotainment Features Audio Controls: Steering wheel mounted audio controls Driver Assistance Cruise Control: Standard cruise control...
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Subaru Legacy & Outback 2010 Service Repair Shop Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Outback
Year:
2010
Codes
Chassis Code:
BM/BR
👋 Introduction
Market Position
Segment:
Mid-size Sedan / Crossover SUV
Usp:
Symmetrical All-Wheel Drive standard, Boxer engines, robust build quality, practicality and off-road capability (Outback)
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima (Legacy); Toyota RAV4, Honda CR-V, Ford Escape, Nissan Rogue (Outback)
Key Features
Standard AWD:
Yes (Subaru's Symmetrical All-Wheel Drive)
Engine Layout:
Horizontally-opposed Boxer engine
Target Audience:
Individuals and families seeking reliable, all-weather capable transportation with a focus on practicality and driver engagement.
📋 Manual Details
Coverage Areas
Countries Covered:
Global (North America focus for specifications where applicable)
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, lubrication system, cooling system, turbocharged systems (if applicable)
Drivetrain:
Automatic Transmission (4-speed, 5-speed), Manual Transmission (5-speed, 6-speed), All-Wheel Drive (AWD) system, differentials, driveshafts, CV joints
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD, Brake Assist), wheel alignment
Electrical:
ECU diagnostics, wiring diagrams, lighting systems, charging system, starting system, power accessories, body control modules (BCM), airbags (SRS), climate control electronics
Body And Trim:
Body panels, interior trim, exterior trim, doors, windows, seats, glass, seals, structural components
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, tire rotations
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), pinpoint tests, component testing
Repair:
Engine component repair/replacement, transmission overhaul, brake caliper replacement, suspension component repair, electrical component repair, body panel repair
Overhaul:
Engine rebuild procedures, transmission disassembly and reassembly
Special Tools:
Identification and usage of Subaru-specific special tools
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine/transmission rebuilds, including detailed diagnostic procedures and torque specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Device Compatibility:
PC, MAC, Tablets, Smartphones
Print Quality
Resolution:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ253 (2.5L NA), EJ255 (2.5L Turbo - GT trims), EZ30D (3.0L NA - 3.0R trims, less common in North America for 2010)
Displacement 2.5L:
2457 cc
Displacement 3.0L:
2999 cc
Performance 2.5L Na
Horsepower:
170 hp @ 5800 rpm
Torque:
170 lb-ft @ 4000 rpm
Performance 2.5L Turbo
Horsepower:
265 hp @ 5200 rpm
Torque:
247 lb-ft @ 2800 rpm
Performance 3.0L Na
Horsepower:
245 hp @ 6600 rpm
Torque:
219 lb-ft @ 4200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 AKI (91 AKI for Turbo models)
🔧 Transmission
Standard Legacy
Type:
5-speed Manual Transmission
Standard Outback
Type:
5-speed Automatic Transmission (with SI-DRIVE)
Optional Legacy
Type:
5-speed Automatic Transmission (with SI-DRIVE)
Optional Outback
Type:
6-speed Manual Transmission (2.5i models, less common)
Turbo Models
Type:
5-speed Automatic Transmission (with SI-DRIVE)
Transmission Code Auto:
TG5A5K4ZAA (for 5-speed automatic)
Awd System
System Type:
Symmetrical All-Wheel Drive
Differential Type:
Active Torque Split AWD (automatic transmission) / Viscous coupling center differential (manual transmission)
Fluid Specifications
Automatic Transmission Fluid Type:
Subaru ATF HP (or equivalent)
Manual Transmission Fluid Type:
Subaru Gear Oil API GL-5 75W-90
📐 Dimensions
Exterior Legacy Sedan
Length:
187.4 inches (4760 mm)
Width:
70.1 inches (1780 mm)
Height:
59.1 inches (1500 mm)
Exterior Outback
Length:
189.0 inches (4800 mm)
Width:
71.5 inches (1815 mm)
Height:
65.7 inches (1670 mm)
Ground Clearance
Outback Clearance:
8.4 inches (213 mm)
Wheelbase
Wheelbase:
109.6 inches (2785 mm)
Cargo Outback
Cargo Volume Seats Up:
34.3 cubic feet (971 L)
Cargo Volume Seats Down:
71.3 cubic feet (2019 L)
Weights
Curb Weight 2.5I Auto:
approx. 3300-3400 lbs (1497-1542 kg)
Curb Weight 2.5Gt Auto:
approx. 3500-3600 lbs (1588-1633 kg)
Curb Weight Outback 2.5I Auto:
approx. 3500-3600 lbs (1588-1633 kg)
Wheels And Tires
Wheel Size Base:
17-inch
Wheel Size Gt Outback:
18-inch
Tire Size 2.5I Outback:
225/65R17
Tire Size Gt:
225/55R18
Bolt Pattern:
5x100
🛡️ Safety Features
Ratings Nhtsa
Frontal Driver 2010 Legacy:
5 Stars
Frontal Passenger 2010 Legacy:
5 Stars
Side Driver 2010 Legacy:
5 Stars
Side Rear Passenger 2010 Legacy:
5 Stars
Rollover 2010 Outback:
4 Stars
Ratings Iihs
Top Safety Pick 2010:
Yes (for both Legacy and Outback)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Brake Assist:
Standard
Traction Control:
Standard
Stability Control:
Standard Vehicle Dynamics Control (VDC)
Passive Features
Airbags:
Front, Side-Curtain, Front-Seat Side Airbags (SRS)
Seatbelts:
3-point ELR seatbelts with pre-tensioners and load limiters
Child Anchors:
LATCH system (Lower Anchors and Tethers for Children)
💡 Technology Features
Infotainment Base
Head Unit:
Standard AM/FM/CD/MP3 audio system with auxiliary input
Infotainment Optional
Navigation:
Optional touch-screen navigation system with Bluetooth connectivity
Infotainment Features
Audio Controls:
Steering wheel mounted audio controls
Driver Assistance
Cruise Control:
Standard cruise control
Backup Camera:
Optional on some trim levels
Connectivity
Bluetooth:
Optional with navigation system, allowing hands-free calling
Climate Control
Type:
Manual or automatic climate control depending on trim level
🔧 Maintenance
Service Intervals Oil
Oil Change Interval Normal Use:
Every 7,500 miles or 6 months, whichever comes first
Oil Change Interval Severe Use:
Every 3,750 miles or 3 months (driving in dusty conditions, towing, frequent short trips)
Service Intervals Filters
Air Filter Replacement:
Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles)
Cabin Air Filter Replacement:
Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles)
Service Intervals Spark Plugs
Spark Plug Replacement 2.5L:
Iridium-tipped, replace at 105,000 miles
Spark Plug Replacement Turbo/3.0L:
Iridium-tipped, replace at 105,000 miles
Service Intervals Coolant
Coolant Replacement:
Subaru Super Coolant (blue), first replacement at 137,500 miles or 11 years, then every 75,000 miles or 5 years
Service Intervals Transmission Fluid
Automatic Transmission Fluid Service:
Subaru recommends checking at 30,000 miles, replace as needed based on driving conditions; often serviced around 60,000-100,000 miles
Manual Transmission Fluid Service:
Replace at 30,000 miles, especially under severe use
Fluid Specifications Oil
Engine Oil Type 2.5L:
SAE 0W-20 (Synthetic)
Engine Oil Type Turbo/3.0L:
SAE 5W-30 (Synthetic recommended)
Engine Oil Capacity 2.5L:
4.8 US quarts (4.6 L) with filter
Engine Oil Capacity Turbo/3.0L:
5.1 US quarts (4.8 L) with filter
Fluid Specifications Brake
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Oil Consumption 2.5L Na:
Some models can experience increased oil consumption, especially at higher mileage. Monitor oil levels regularly.
Head Gaskets Ej25:
While less prevalent in this generation than earlier EJ engines, head gasket integrity should always be considered a potential maintenance item over the long term.
Cvt Issues:
N/A for 2010 models, as CVTs were not yet introduced in Legacy/Outback. 5-speed automatic and 5/6-speed manual transmissions are used.
Wheel Bearings:
Front wheel bearings can wear over time, leading to humming or grinding noises. Replacement is a common repair.
Exhaust Manifold Cracks:
Early 2.5L non-turbo models can be prone to exhaust manifold cracks, leading to exhaust leaks and ticking sounds.
📚 Vehicle History
Brand Heritage
Origin:
Japan, founded in 1953
Philosophy:
Engineering for safety, durability, and all-weather capability
Model Evolution Legacy
Introduction:
First generation introduced in 1989 as a replacement for the Subaru Leone
Fifth Gen Start:
2010 marked the introduction of the fifth generation (BM/BR)
Model Evolution Outback
Origin:
Originally a trim level of the Legacy wagon, became a standalone model in 1995 (called Legacy Outback initially, then simply Outback)
Fifth Gen Outback Start:
2010 also saw the debut of the fifth generation Outback, built on the same platform as the Legacy
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Both Legacy and Outback models received the IIHS Top Safety Pick award for 2010.
Kbb Best Resale Value:
Subaru vehicles generally have strong resale value, often recognized by automotive publications.
Certifications
Emissions Standards:
Meets ULEV II (Ultra Low Emission Vehicle II) standards in California and EPA standards elsewhere.
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