🏷️ Basic Information Identification Make: Suzuki Model: DR200SE Year: 1996 Vehicle Type: Dual-sport Motorcycle Product Type: Factory Service Repair Manual 👋 Introduction Market Position Market Position: Entry-level to mid-range dual-sport motorcycle, appealing to riders for light trail use, commuting, and general off-road adventure. Competitive Analysis Competitive Analysis: Competes with other lightweight dual-sport offerings from manufacturers like Kawasaki (KLR250), Honda (XR250L), and Yamaha (XT225) in the mid-1990s market, emphasizing affordability and ease of use. Key Features Key Features: Compact and lightweight design, user-friendly engine, reliable performance, suitable for both on-road and off-road riding, robust build quality characteristic of Suzuki's DR series. 📋 Manual Details Coverage Coverage Areas: Engine, Fuel System, Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information, Periodic Maintenance, General Information Page Count Page Count: Not Specified (Comprehensive) Manual Type Manual Type: Service and Repair Manual Dealer Equivalence: Same as available in official dealer workshops. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, internal components, troubleshooting, torque specifications, specifications Fuel And Lubrication Systems: Carburetor, fuel tank, fuel lines, oil pump, oil filter, lubrication passages, oil capacities Chassis Systems: Frame, suspension (front fork, rear shock), steering, wheels, brakes (front and rear), chain drive Electrical System: Ignition system, charging system (stator, regulator/rectifier), lighting, battery, wiring diagrams, fuses Emission Control: Information related to emission control systems and regulations. Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, chain adjustment, brake pad inspection/replacement, air filter cleaning/replacement Repair Procedures: Engine rebuilds, carburetor tuning, suspension overhauls, brake system repairs, electrical component replacement Troubleshooting: Diagnostic charts for common problems, step-by-step troubleshooting guides Torque Settings: Comprehensive listing of all critical torque specifications for engine, chassis, and drivetrain components. Technical Depth Technical Depth: Comprehensive (from basic maintenance to complete engine and chassis overhauls) Diagnostic Charts: Yes, includes detailed troubleshooting charts for various systems. Illustrations Diagrams: Step-by-step diagrams and illustrations for all workshop procedures. 📊 Manual Specifications File Characteristics File Format: PDF Searchable Text: Yes (implied by PDF format, though explicit confirmation not provided) Zoom Capability: Yes Compatibility: All Versions of Windows & Mac Additional Requirements: Adobe PDF Reader & WinZip Print Quality Print Quality: High Resolution (suitable for printing) Binding Type Binding Type: Digital (Downloadable File) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled, SOHC Displacement: 199 cc Bore X Stroke: 66.0 mm x 57.6 mm Compression Ratio: 9.4:1 Performance Horsepower: Approximately 16-18 HP (estimated, varies by region and tuning) Torque: Not specified, but typical for its class. Fuel System Fuel Delivery: Carburetor (Mikuni VM26) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 7.0 liters (1.8 gallons) Lubrication System Lubrication Type: Wet sump Oil Capacity: Approximately 1.4 liters (1.5 US qt) with filter change Oil Type: API SE, SF or SG classification, SAE 10W-30 or 10W-40 (check manual for exact specification) 🔧 Transmission Standard Transmission Type: 5-speed manual Features Clutch Type: Wet multi-plate Final Drive: O-ring sealed chain 📐 Dimensions Exterior Overall Length: Approximately 2145 mm (84.4 in) Overall Width: Approximately 805 mm (31.7 in) Overall Height: Approximately 1155 mm (45.5 in) Wheelbase: Approximately 1370 mm (53.9 in) Ground Clearance: Approximately 265 mm (10.4 in) Seat Height: Approximately 840 mm (33.1 in) Weights Dry Weight: Approximately 113 kg (249 lbs) Wet Weight: Not specified (typically around 120-125 kg with fluids) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety ratings are typically not standardized like automobiles) Active Features Braking System Front: Disc brake Braking System Rear: Drum brake Passive Features Lighting: Headlight, taillight, brake lights, turn signals 💡 Technology Features Infotainment Infotainment Features: N/A (Basic motorcycle instrumentation) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km (1,800 miles) or 6 months (refer to manual for exact recommendation) Spark Plug Service: Inspect every 3,000 km (1,800 miles), replace as needed Air Filter Cleaning: Clean every 3,000 km (1,800 miles) or more frequently in dusty conditions Chain Adjustment: Check and adjust slack every 1,000 km (600 miles) Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (check manual) Known Issues Known Issues: Carburetor gumming if not ridden regularly, occasional electrical connector corrosion, wear on chain and sprockets, fork seal leaks with heavy off-road use. 📚 Vehicle History Brand Heritage Brand Heritage: Suzuki has a long and successful history in motorcycle manufacturing, particularly in dual-sport and off-road segments, with the DR series being a hallmark of their rugged and reliable offerings. Model Evolution Model Evolution: The DR200SE is part of Suzuki's lineage of dual-sport motorcycles, evolving from earlier DR models. It focused on providing an accessible and versatile platform for a wide range of riders. Production Production Period: The DR200SE was produced through the late 1990s and into the early 2000s, with minor updates. Manufacturing Location: Primarily Japan 🏆 Awards...