🏷️ Basic Information
Identification
Make:
Suzuki
Model:
DR200SE Trojan
Model Variant:
Trojan
Product Type:
Complete Workshop Service Repair Manual
Codes
Applicable Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
👋 Introduction
Market Position
Target Audience:
Suzuki DR200SE Trojan motorcycle owners, DIY mechanics, independent repair shops
Competitive Analysis
Value Proposition:
Enables cost savings by empowering users to perform their own maintenance and repairs
Key Features
Ease Of Use:
Easy-to-follow step-by-step instructions and pictures
Accessibility:
Downloadable to PC, Mac, tablets, and smartphones
Instant Delivery:
Instant email delivery upon payment confirmation
📋 Manual Details
Coverage Areas
General Coverage:
All Models, Engines, Trim, and Transmission Types
Page Count
Estimated Page Count:
N/A (Downloadable, page count varies with printing)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF compatible)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, troubleshooting, tuning, lubrication, cooling, fuel, exhaust
Transmission:
Clutch operation, gearbox inspection, maintenance, repair, lubrication
Chassis:
Frame inspection, suspension, steering, wheels, tires, spokes
Brakes:
Front and rear brake systems, hydraulic components, adjustments, servicing
Electrical:
Ignition system, lighting, charging system, starting system, wiring diagrams, troubleshooting
Bodywork:
Fairings, fenders, seat, fuel tank, controls, fasteners, body panel repair
Procedures Included
Maintenance:
Routine inspections, lubrication points, filter changes, chain adjustment, spark plug service
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Rebuilds:
Complete engine and gearbox rebuild procedures
Adjustments:
Carburetor tuning, clutch adjustment, brake lever adjustment, throttle cable adjustment
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete overhaul and diagnostics)
📊 Manual Specifications
File Format
Software Requirements:
Adobe Reader (or compatible PDF viewer)
Print Quality
Printability:
Printable by chapter or full document
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Air-cooled, SOHC
Displacement:
199 cc (Cubic Centimeters)
Bore X Stroke:
66.0 mm x 57.4 mm (Typical for DR200SE)
Compression Ratio:
9.4:1 (Typical for DR200SE)
Performance
Horsepower:
Approx. 17.2 HP @ 8000 RPM (Typical for DR200SE, may vary slightly by year/market)
Torque:
Approx. 16.2 Nm @ 7000 RPM (Typical for DR200SE, may vary slightly by year/market)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni VM26SS)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 7.0 Liters (1.8 US gal) (Typical for DR200SE)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Features
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approximately 2155 mm (84.8 in) (Typical for DR200SE)
Overall Width:
Approximately 805 mm (31.7 in) (Typical for DR200SE)
Overall Height:
Approximately 1145 mm (45.1 in) (Typical for DR200SE)
Wheelbase:
Approximately 1385 mm (54.5 in) (Typical for DR200SE)
Weights
Dry Weight:
Approximately 113 kg (249 lbs) (Typical for DR200SE)
Wet Weight:
Approximately 125 kg (276 lbs) (Typical for DR200SE)
🛡️ Safety Features
Ratings
Safety Features Overview:
Standard motorcycle safety features, disc front brake, drum rear brake
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation: speedometer, odometer, turn signal indicators)
Driver Assistance
Driver Assistance Features:
N/A (Mechanical systems only)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3000 km (1860 miles) or 6 months (Refer to manual for specifics)
Air Filter Cleaning:
Every 2000 km (1240 miles) or annually
Spark Plug Replacement:
Every 6000 km (3730 miles) or as needed
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE, SF, or SG (Refer to manual for exact specification)
Engine Oil Capacity:
Approximately 1.4 L (1.5 US qt) without filter change, 1.6 L (1.7 US qt) with filter change (Refer to manual)
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to manual)
Known Issues
Common Wear Items:
Clutch wear, chain and sprockets wear, brake pad wear, carburetor jetting issues due to age/usage.
Electrical Components:
Occasional issues with rectifier/regulator, battery terminals, or stator coils on older models.
Technical Tips
Carburetor Cleaning:
Regular carburetor cleaning and adjustment is crucial for optimal performance and fuel efficiency.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycle Legacy:
Suzuki has a long history of producing reliable and versatile motorcycles across various segments, including dual-sport and off-road.
Model Evolution
Dr200Se Lineage:
The DR200SE is part of Suzuki's long-standing DR series of dual-sport motorcycles, known for their accessibility, durability, and suitability for both on-road commuting and light off-road exploration.
Production
Manufacturing Country:
Typically manufactured in Japan or other Suzuki global facilities.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
N/A (The DR200SE is generally recognized for its reliability and value, rather than specific awards.)
Diagnostic procedures for common faults, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Rebuilds:
Complete engine and gearbox rebuild procedures
Adjustments:
Carburetor tuning, clutch adjustment, brake lever adjustment, throttle cable adjustment
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete overhaul and diagnostics)
📊 Manual Specifications
File Format
Software Requirements:
Adobe Reader (or compatible PDF viewer)
Print Quality
Printability:
Printable by chapter or full document
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Air-cooled, SOHC
Displacement:
199 cc (Cubic Centimeters)
Bore X Stroke:
66.0 mm x 57.4 mm (Typical for DR200SE)
Compression Ratio:
9.4:1 (Typical for DR200SE)
Performance
Horsepower:
Approx. 17.2 HP @ 8000 RPM (Typical for DR200SE, may vary slightly by year/market)
Torque:
Approx. 16.2 Nm @ 7000 RPM (Typical for DR200SE, may vary slightly by year/market)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni VM26SS)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 7.0 Liters (1.8 US gal) (Typical for DR200SE)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Features
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approximately 2155 mm (84.8 in) (Typical for DR200SE)
Overall Width:
Approximately 805 mm (31.7 in) (Typical for DR200SE)
Overall Height:
Approximately 1145 mm (45.1 in) (Typical for DR200SE)
Wheelbase:
Approximately 1385 mm (54.5 in) (Typical for DR200SE)
Weights
Dry Weight:
Approximately 113 kg (249 lbs) (Typical for DR200SE)
Wet Weight:
Approximately 125 kg (276 lbs) (Typical for DR200SE)
🛡️ Safety Features
Ratings
Safety Features Overview:
Standard motorcycle safety features, disc front brake, drum rear brake
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation: speedometer, odometer, turn signal indicators)
Driver Assistance
Driver Assistance Features:
N/A (Mechanical systems only)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3000 km (1860 miles) or 6 months (Refer to manual for specifics)
Air Filter Cleaning:
Every 2000 km (1240 miles) or annually
Spark Plug Replacement:
Every 6000 km (3730 miles) or as needed
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE, SF, or SG (Refer to manual for exact specification)
Engine Oil Capacity:
Approximately 1.4 L (1.5 US qt) without filter change, 1.6 L (1.7 US qt) with filter change (Refer to manual)
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to manual)
Known Issues
Common Wear Items:
Clutch wear, chain and sprockets wear, brake pad wear, carburetor jetting issues due to age/usage.
Electrical Components:
Occasional issues with rectifier/regulator, battery terminals, or stator coils on older models.
Technical Tips
Carburetor Cleaning:
Regular carburetor cleaning and adjustment is crucial for optimal performance and fuel efficiency.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycle Legacy:
Suzuki has a long history of producing reliable and versatile motorcycles across various segments, including dual-sport and off-road.
Model Evolution
Dr200Se Lineage:
The DR200SE is part of Suzuki's long-standing DR series of dual-sport motorcycles, known for their accessibility, durability, and suitability for both on-road commuting and light off-road exploration.
Production
Manufacturing Country:
Typically manufactured in Japan or other Suzuki global facilities.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
N/A (The DR200SE is generally recognized for its reliability and value, rather than specific awards.)