🏷️ Basic Information Identification Make: Suzuki Model: GS500E Codes Vehicle Type: Motorcycle Engine Layout: Inline-twin 👋 Introduction Market Position Vehicle Segment: Entry-level to mid-range sport-standard motorcycle, popular for commuting and general riding. Competitive Analysis Competitors: Kawasaki Ninja 500R, Honda CB500 series, Yamaha Seca II. Key Features Vehicle Highlights: Reliable and simple air-cooled parallel-twin engine, comfortable riding position, accessible performance, durable construction. Manual Value Proposition Diy Capability: Empowers owners to perform routine maintenance and repairs, reducing reliance on professional mechanics. 'Now no need to visit to mechanic shop you yourself can be a professional mechanic!' Content Quality: High-quality manual with proper pictures and illustrations, designed by qualified technicians. 📋 Manual Details Coverage Areas Systems Covered: Comprehensive service and repair for Suzuki GS500E motorcycle. Page Count Estimated Pages: Varies by specific edition, often 300-500 pages for a complete factory service manual. Manual Type Type: Service and Repair Manual Language Primary Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder head, valves, piston, cylinder, crankshaft, transmission, clutch, lubrication system, engine removal/installation. Fuel System: Carburetor(s), fuel lines, fuel tank (though specific details might be limited for fuel tank external components). Electrical System: Ignition system, battery, charging system, alternator, starter clutch, electric starter, lights, meters, switches, wiring diagrams. Chassis And Suspension: Front driving mechanism (forks), rear driving mechanism (swingarm/shock), wheels, suspension, steering, brake system (front and rear). Procedures Included Maintenance: Regular service, oil changes, filter replacement, spark plug checks, chain maintenance, brake fluid checks, general inspections. Repair: Engine rebuilds, transmission repairs, suspension overhauls, brake caliper service, electrical component replacement. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides. Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications, engine timing. Clutch Linkage: Adjustment and service of the clutch operating mechanism. Gearshift Linkage: Adjustment and service of the gear shift mechanism. Front Driving Mechanism: Fork oil change, seal replacement, general inspection. Rear Driving Mechanism: Swingarm lubrication, bearing inspection, rear shock absorber service (if applicable). Wiring Diagrams: Detailed electrical system schematics for troubleshooting and component identification. Technical Depth Depth: Covers everything from basic maintenance and adjustments to complete engine and transmission overhauls. Includes detailed diagrams and step-by-step instructions for complex procedures. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution for clear illustrations and diagrams. 'High quality manual because it is designed by well qualified technicians', suggesting clarity and accuracy. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Content Highlight Illustrations: Abundant, clear illustrations and diagrams ('proper pictures with illustrations which makes your work very easy'). Language Clarity: Simple English, very easy to understand ('Simple English Very Easy to Understand'). Technical Depth Level: Industry standard comparable ('similar to industry Manual'). Covers all aspects from front to back ('Covers Everything of Suzuki gs 500 e SERVICE MANUAL from front to back'). ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, DOHC, parallel-twin Displacement: 487 cc (29.7 cu in) Bore X Stroke: 70.0 mm x 64.0 mm (2.76 in x 2.52 in) Compression Ratio: 9.0:1 Performance Horsepower Approx: Around 45-50 HP (33-37 kW) at 8,000-9,000 RPM (varies by year and specific model tuning) Torque Approx: Around 40 Nm (29.5 lb-ft) at 7,000 RPM (varies by year and specific model tuning) Fuel System Carburetion: Dual Mikuni VM34SS carburetors (or similar models, subject to year) Fuel Type: Unleaded gasoline (minimum octane rating typically 87) Lubrication System Oil Type: SAE 10W-40 API SF or SG motorcycle oil (check manual for precise specifications) Oil Capacity: Approximately 2.6 L (2.7 US qt) with filter change (check manual for exact capacity) 🔧 Transmission Standard Type: Constant mesh, 5-speed sequential Clutch: Wet multi-plate Features Final Drive: O-ring sealed chain Gear Ratios: Specific ratios available in the manual for each gear. Transmission Oil: API GL-4 SAE 80W or 85W gear oil (check manual for precise specifications) 📐 Dimensions Exterior Length Approx: 2,120 mm (83.5 in) Width Approx: 750 mm (29.5 in) Height Approx: 1,075 mm (42.3 in) Weights Dry Weight Approx: 170 kg (375 lbs) Fuel Tank Capacity: 17 L (4.5 US gal) 🛡️ Safety Features Ratings Safety Standards: Meets all applicable national and international motorcycle safety standards for its production era. Active Features Braking System: Front: Dual hydraulic disc brakes. Rear: Single hydraulic disc brake (later models may have drum brake options or different configurations, check manual for specific year). Lighting: Halogen headlight, taillight, brake lights, turn signals. 💡 Technology Features Infotainment Features: Basic analogue instrumentation (speedometer, tachometer, fuel gauge, indicator lights). No advanced infotainment systems. Driver Assistance Features: None. Relies on rider input and traditional mechanical systems. Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km (2,000-3,000 miles) or 6-12 months, whichever comes first (refer to manual for precise recommendation). Spark Plug Replacement: Typically every 10,000-20,000 km (6,000-12,000 miles), or as needed based on inspection (check manual...
Empowers owners to perform routine maintenance and repairs, reducing reliance on professional mechanics. 'Now no need to visit to mechanic shop you yourself can be a professional mechanic!'
Content Quality:
High-quality manual with proper pictures and illustrations, designed by qualified technicians.
📋 Manual Details
Coverage Areas
Systems Covered:
Comprehensive service and repair for Suzuki GS500E motorcycle.
Page Count
Estimated Pages:
Varies by specific edition, often 300-500 pages for a complete factory service manual.
Adjustment and service of the clutch operating mechanism.
Gearshift Linkage:
Adjustment and service of the gear shift mechanism.
Front Driving Mechanism:
Fork oil change, seal replacement, general inspection.
Rear Driving Mechanism:
Swingarm lubrication, bearing inspection, rear shock absorber service (if applicable).
Wiring Diagrams:
Detailed electrical system schematics for troubleshooting and component identification.
Technical Depth
Depth:
Covers everything from basic maintenance and adjustments to complete engine and transmission overhauls. Includes detailed diagrams and step-by-step instructions for complex procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High-resolution for clear illustrations and diagrams. 'High quality manual because it is designed by well qualified technicians', suggesting clarity and accuracy.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Content Highlight
Illustrations:
Abundant, clear illustrations and diagrams ('proper pictures with illustrations which makes your work very easy').
Language Clarity:
Simple English, very easy to understand ('Simple English Very Easy to Understand').
Technical Depth Level:
Industry standard comparable ('similar to industry Manual'). Covers all aspects from front to back ('Covers Everything of Suzuki gs 500 e SERVICE MANUAL from front to back').
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, DOHC, parallel-twin
Displacement:
487 cc (29.7 cu in)
Bore X Stroke:
70.0 mm x 64.0 mm (2.76 in x 2.52 in)
Compression Ratio:
9.0:1
Performance
Horsepower Approx:
Around 45-50 HP (33-37 kW) at 8,000-9,000 RPM (varies by year and specific model tuning)
Torque Approx:
Around 40 Nm (29.5 lb-ft) at 7,000 RPM (varies by year and specific model tuning)
Fuel System
Carburetion:
Dual Mikuni VM34SS carburetors (or similar models, subject to year)
Fuel Type:
Unleaded gasoline (minimum octane rating typically 87)
Lubrication System
Oil Type:
SAE 10W-40 API SF or SG motorcycle oil (check manual for precise specifications)
Oil Capacity:
Approximately 2.6 L (2.7 US qt) with filter change (check manual for exact capacity)
🔧 Transmission
Standard
Type:
Constant mesh, 5-speed sequential
Clutch:
Wet multi-plate
Features
Final Drive:
O-ring sealed chain
Gear Ratios:
Specific ratios available in the manual for each gear.
Transmission Oil:
API GL-4 SAE 80W or 85W gear oil (check manual for precise specifications)
📐 Dimensions
Exterior
Length Approx:
2,120 mm (83.5 in)
Width Approx:
750 mm (29.5 in)
Height Approx:
1,075 mm (42.3 in)
Weights
Dry Weight Approx:
170 kg (375 lbs)
Fuel Tank Capacity:
17 L (4.5 US gal)
🛡️ Safety Features
Ratings
Safety Standards:
Meets all applicable national and international motorcycle safety standards for its production era.
Active Features
Braking System:
Front: Dual hydraulic disc brakes. Rear: Single hydraulic disc brake (later models may have drum brake options or different configurations, check manual for specific year).
Proper carburetor tuning and synchronization is crucial for smooth operation. Electrical gremlins can sometimes be elusive without thorough wiring diagram tracing.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese manufacturer known for a wide range of vehicles including motorcycles, automobiles, and marine engines.
Model Evolution
Gs500E Lineage:
The GS500E was a long-running model, introduced in the early 1980s and produced for many years with minor updates. It evolved from earlier GS series bikes, emphasizing simplicity, reliability, and affordability. The 'E' designation typically signified the 'Executive' or 'Export' model, often with fairing options.
Production
Production Years:
Approximately 1988 to 2007 (with variations in specific markets and minor model year updates).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the GS500E might not be widely publicized, it consistently received praise for its value, reliability, and suitability as a beginner's motorcycle and a budget-friendly commuter.