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Suzuki King Quad LT-A450XK8 2008 Workshop Service Manual

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The 2008 Suzuki KingQuad LT-A450X is a versatile Sport/Utility ATV designed for both recreational trail riding and demanding work tasks. Building on Suzuki's strong powersports heritage, this model features a liquid-cooled, 4-stroke, DOHC single-cylinder engine with fuel injection, delivering reliable performance. Key attributes include an automatic QuadMatic CVT transmission with engine braking, selectable 2WD/4WD with a lockable front differential for optimal traction, and independent front and rear suspension for superior ride quality and handling. Its robust construction and thoughtful engineering ensure capability across various terrains, making it a competitive offering in its class. This comprehensive 529-page Workshop Service Manual provides detailed guidance for the maintenance, repair, and diagnosis of the 2008 Suzuki KingQuad LT-A450X. It covers all major systems, including engine mechanicals, fuel injection, lubrication, cooling, transmission, drivetrain, electrical systems, suspension, brakes, steering, chassis, and bodywork. The manual details routine maintenance procedures, troubleshooting steps for common issues, complete repair and overhaul instructions for all components, and specific technical specifications. It is an essential resource for owners, mechanics, and technicians seeking to maintain the performance, reliability, and longevity of their KingQuad ATV. 🏷️ Basic Information Identification Make: Suzuki Model: KingQuad LT-A450X Year: 2008 Model Code: LT-A450XK8 Vehicle Type: ATV (All-Terrain Vehicle) Category: Sport/Utility ATV 👋 Introduction Market Position Positioning: The Suzuki KingQuad LT-A450X was positioned as a capable and versatile sport/utility ATV, offering a blend of performance for recreational riding and utility features for farm or work tasks. Competitive Analysis Competitors: Competed with models from Yamaha (Grizzly), Polaris (Sportsman), Can-Am (Outlander/Renegade), and Honda (Rancher/Foreman). Key Features Engine Type: Liquid-cooled, 4-stroke, DOHC, single-cylinder engine. Transmission Type: Automatic QuadMatic CVT with engine braking. Drivetrain Selection: Selectable 2WD/4WD with differential lock. Suspension Setup: Independent front and rear suspension for improved ride and handling. Braking System: Front and rear disc brakes. Instrumentation: Multi-function LCD meter with various indicators. 📋 Manual Details Coverage Areas Primary Coverage: Suzuki KingQuad LT-A450XK8 2008 Page Count Total Pages: 529 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, diagnosis, disassembly, assembly, inspection Engine Fuel System: Fuel injection system, throttle body, fuel pump, injectors Engine Lubrication: Oil pump, oil passages, oil filter Engine Cooling: Radiator, fan, thermostat, coolant passages Transmission: Automatic transmission (CVT), gear cases, internal components, operation Drivetrain: Shafts, driveshafts, differential, wheel hubs, CV joints Electrical System: Ignition system, charging system, starting system, lighting, wiring diagrams Electronic Control: ECU, sensors, actuators, diagnostic codes Suspension: Front and rear suspension, shocks, control arms, bushings Brakes: Brake system, calipers, discs, master cylinder, hydraulic lines, bleeding procedures Steering: Steering column, tie rods, steering linkage, power steering system (if applicable) Frame Chassis: Frame inspection, welding, component mounting Bodywork: Plastics, body panels, seat, handlebars, fenders Wheels Tires: Tire pressure, wheel removal/installation, bearing maintenance Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, inspections Troubleshooting: Diagnostic procedures for all systems, fault codes Repair Overhaul: Complete disassembly and reassembly instructions for all major components Engine Rebuild: Piston, ring, cylinder, valve train, crankshaft, connecting rod procedures Transmission Repair: CVT belt inspection, clutch inspection, gear case overhaul Electrical Diagnostics: Fault finding for starting, charging, ignition, and accessories Brake System Service: Pad replacement, caliper service, bleeding, line inspection Suspension Adjustment: Shock absorber adjustment, bushing replacement Torque Specifications: Torque values for all critical fasteners Special Tools: Identification and usage of specialized tools Technical Depth Depth: Comprehensive, suitable for professional technicians and experienced DIY mechanics Assumed Knowledge: Assumes technician is fully conversant with general mechanical and electrical principles 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text within PDF Printable: Typically printable Print Quality Quality: Digital (Quality depends on original source scan) Binding Type Binding: Not Applicable (PDF Download) Paper Type Paper: Not Applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, liquid-cooled, 4-valve, single-cylinder Displacement: 449 cc Bore X Stroke: 94.0 mm x 64.0 mm Compression Ratio: 9.3:1 Fuel Delivery: Fuel Injection (Suzuki PGM-FI) Ignition System: Electronic ignition (CDI) Starter System: Electric starter Performance Estimated Horsepower: Approximately 30-33 HP (exact figure may vary) Estimated Torque: Approximately 28-30 lb-ft (exact figure may vary) Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: 4.4 US gal (16.5 L) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with engine braking Gear Selection: Hi, Lo, Neutral, Reverse, Park Features Clutch Type: Wet, multi-plate Fluid Specification Transmission Oil Type: SAE 10W-40 API SG Fluid Capacity Transmission Oil Capacity: 2.5 L (with filter change) 📐 Dimensions Exterior Overall Length: 82.7 in (2100 mm) Overall Width: 46.5 in (1180 mm) Overall Height: 48.2 in (1225 mm) Wheelbase: 50.6 in (1285 mm) Ground Clearance: 10.2 in (260 mm) Weights Curb Weight: 604 lbs (274 kg) Cargo Front Rack Capacity: 44 lbs (20 kg) Rear Rack Capacity: 176 lbs (80 kg) Dimensions Towing Capacity: 64.9 lbs (29.4 kg) -...
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Sku: 81711
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Suzuki King Quad LT-A450XK8 2008 Workshop Service ManualSuzuki King Quad LT-A450XK8 2008 Workshop Service ManualSuzuki King Quad LT-A450XK8 2008 Workshop Service ManualSuzuki King Quad LT-A450XK8 2008 Workshop Service Manual
The 2008 Suzuki KingQuad LT-A450X is a versatile Sport/Utility ATV designed for both recreational trail riding and demanding work tasks. Building on Suzuki's strong powersports heritage, this model features a liquid-cooled, 4-stroke, DOHC single-cylinder engine with fuel injection, delivering reliable performance. Key attributes include an automatic QuadMatic CVT transmission with engine braking, selectable 2WD/4WD with a lockable front differential for optimal traction, and independent front and rear suspension for superior ride quality and handling. Its robust construction and thoughtful engineering ensure capability across various terrains, making it a competitive offering in its class. This comprehensive 529-page Workshop Service Manual provides detailed guidance for the maintenance, repair, and diagnosis of the 2008 Suzuki KingQuad LT-A450X. It covers all major systems, including engine mechanicals, fuel injection, lubrication, cooling, transmission, drivetrain, electrical systems, suspension, brakes, steering, chassis, and bodywork. The manual details routine maintenance procedures, troubleshooting steps for common issues, complete repair and overhaul instructions for all components, and specific technical specifications. It is an essential resource for owners, mechanics, and technicians seeking to maintain the performance, reliability, and longevity of their KingQuad ATV.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
KingQuad LT-A450X
Year:
2008
Model Code:
LT-A450XK8
Vehicle Type:
ATV (All-Terrain Vehicle)
Category:
Sport/Utility ATV
👋 Introduction
Market Position
Positioning:
The Suzuki KingQuad LT-A450X was positioned as a capable and versatile sport/utility ATV, offering a blend of performance for recreational riding and utility features for farm or work tasks.
Competitive Analysis
Competitors:
Competed with models from Yamaha (Grizzly), Polaris (Sportsman), Can-Am (Outlander/Renegade), and Honda (Rancher/Foreman).
Key Features
Engine Type:
Liquid-cooled, 4-stroke, DOHC, single-cylinder engine.
Transmission Type:
Automatic QuadMatic CVT with engine braking.
Drivetrain Selection:
Selectable 2WD/4WD with differential lock.
Suspension Setup:
Independent front and rear suspension for improved ride and handling.
Braking System:
Front and rear disc brakes.
Instrumentation:
Multi-function LCD meter with various indicators.
📋 Manual Details
Coverage Areas
Primary Coverage:
Suzuki KingQuad LT-A450XK8 2008
Page Count
Total Pages:
529
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, diagnosis, disassembly, assembly, inspection
Engine Fuel System:
Fuel injection system, throttle body, fuel pump, injectors
Engine Lubrication:
Oil pump, oil passages, oil filter
Engine Cooling:
Radiator, fan, thermostat, coolant passages
Transmission:
Automatic transmission (CVT), gear cases, internal components, operation
Drivetrain:
Shafts, driveshafts, differential, wheel hubs, CV joints
Electrical System:
Ignition system, charging system, starting system, lighting, wiring diagrams
Electronic Control:
ECU, sensors, actuators, diagnostic codes
Suspension:
Front and rear suspension, shocks, control arms, bushings
Brakes:
Brake system, calipers, discs, master cylinder, hydraulic lines, bleeding procedures
Steering:
Steering column, tie rods, steering linkage, power steering system (if applicable)
Frame Chassis:
Frame inspection, welding, component mounting
Bodywork:
Plastics, body panels, seat, handlebars, fenders
Wheels Tires:
Tire pressure, wheel removal/installation, bearing maintenance
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, inspections
Troubleshooting:
Diagnostic procedures for all systems, fault codes
Repair Overhaul:
Complete disassembly and reassembly instructions for all major components
Engine Rebuild:
Piston, ring, cylinder, valve train, crankshaft, connecting rod procedures
Transmission Repair:
CVT belt inspection, clutch inspection, gear case overhaul
Electrical Diagnostics:
Fault finding for starting, charging, ignition, and accessories
Brake System Service:
Pad replacement, caliper service, bleeding, line inspection
Suspension Adjustment:
Shock absorber adjustment, bushing replacement
Torque Specifications:
Torque values for all critical fasteners
Special Tools:
Identification and usage of specialized tools
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics
Assumed Knowledge:
Assumes technician is fully conversant with general mechanical and electrical principles
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable text within PDF
Printable:
Typically printable
Print Quality
Quality:
Digital (Quality depends on original source scan)
Binding Type
Binding:
Not Applicable (PDF Download)
Paper Type
Paper:
Not Applicable (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, liquid-cooled, 4-valve, single-cylinder
Displacement:
449 cc
Bore X Stroke:
94.0 mm x 64.0 mm
Compression Ratio:
9.3:1
Fuel Delivery:
Fuel Injection (Suzuki PGM-FI)
Ignition System:
Electronic ignition (CDI)
Starter System:
Electric starter
Performance
Estimated Horsepower:
Approximately 30-33 HP (exact figure may vary)
Estimated Torque:
Approximately 28-30 lb-ft (exact figure may vary)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
4.4 US gal (16.5 L)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with engine braking
Gear Selection:
Hi, Lo, Neutral, Reverse, Park
Features
Clutch Type:
Wet, multi-plate
Fluid Specification
Transmission Oil Type:
SAE 10W-40 API SG
Fluid Capacity
Transmission Oil Capacity:
2.5 L (with filter change)
📐 Dimensions
Exterior
Overall Length:
82.7 in (2100 mm)
Overall Width:
46.5 in (1180 mm)
Overall Height:
48.2 in (1225 mm)
Wheelbase:
50.6 in (1285 mm)
Ground Clearance:
10.2 in (260 mm)
Weights
Curb Weight:
604 lbs (274 kg)
Cargo
Front Rack Capacity:
44 lbs (20 kg)
Rear Rack Capacity:
176 lbs (80 kg)
Dimensions
Towing Capacity:
64.9 lbs (29.4 kg) - tongue weight / 1,000 lbs (454 kg) - trailer weight
Wheels Tires
Front Tire Size:
AT25 x 8-12
Rear Tire Size:
AT25 x 10-12
Wheel Bolt Pattern:
4 x 110 mm
🛡️ Safety Features
Ratings
Safety Certification:
ATVs are designed for trained riders. Always wear a helmet, eye protection, and protective clothing.
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Engine Braking:
Integrated engine braking through the CVT for controlled descents.
4Wd System:
Lockable front differential for maximum traction in challenging terrain.
Passive Features
Ergonomics:
Comfortable seating and handlebar position designed for rider control and comfort.
Lighting:
Dual 35W headlights and 70W auxiliary light for improved visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Multi-function LCD meter: speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, reverse indicator, engine warning lamp, oil level warning lamp, transmission indicator (H, L, N, R, P).
Driver Assistance
Engine Braking:
Standard feature via CVT.
Connectivity
Diagnostic Ports:
Features diagnostic capabilities through ECU for fault code retrieval.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first.
Oil Filter Replacement:
Every 1000 km or 6 months.
Air Filter Cleaning:
Every 500 km or 3 months (more frequently in dusty conditions).
Spark Plug Inspection:
Every 1000 km or 6 months.
Valve Clearance Check:
Every 2000 km or 12 months.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG
Coolant:
Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant
Brake Fluid:
DOT 4
Gear Oil:
SAE 80 API GL-5 (for differential and final drive)
Known Issues
Cv Boot Wear:
Early wear on CV joint boots can occur due to exposure to elements; regular inspection and replacement are recommended.
Fuel Injector Clogging:
Potential for fuel injector clogging if fuel quality is poor or if debris enters the fuel system; use of fuel additives can help.
Electrical Connector Corrosion:
In wet or humid environments, electrical connectors can be susceptible to corrosion, leading to intermittent issues; thorough inspection and dielectric grease application are beneficial.
Maintenance Schedule
First Service:
Check engine oil, change oil filter, inspect air filter, check spark plug, inspect chain/drive shaft, inspect brakes, lubricate moving parts.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long and successful history in powersports, particularly with its KingQuad line of ATVs, known for their reliability and performance.
Model Evolution
Kingquad Line:
The LT-A450X represented a significant update to Suzuki's ATV offerings, incorporating fuel injection and an independent rear suspension, building on the legacy of earlier KingQuad models.
Production
Manufacturing Location:
Primarily manufactured in Japan by Suzuki Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The KingQuad line generally received positive reviews for its robust build quality, reliable engine, and capable suspension, establishing Suzuki as a strong contender in the ATV market.
Ratings
Review Highlights:
Often praised for its comfortable ride, smooth power delivery, and user-friendly 2WD/4WD system.
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