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Suzuki LT-250R Quadracer Service Manual 1988-1992 PDF Download
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Basic Information Identification Make: Suzuki Model: LT250R Quadracer Model Generation: Second Generation (1987-1992) Codes Chassis Code: LT250R Introduction Market Position Market Segment: High-performance sport ATV (All-Terrain Vehicle) for racing and...
Type: Cars
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Sku: 38633
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Maruti Suzuki
Suzuki
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| Basic Information | |
| Identification | |
| Make: | Suzuki |
| Model: | LT250R Quadracer |
| Model Generation: | Second Generation (1987-1992) |
| Codes | |
| Chassis Code: | LT250R |
| Introduction | |
| Market Position | |
| Market Segment: | High-performance sport ATV (All-Terrain Vehicle) for racing and recreational off-road use. |
| Competitive Analysis | |
| Key Competitors: | Honda TRX250R, Yamaha Banshee (though later model), Kawasaki Tecate-4. |
| Key Features | |
| Vehicle Strengths: | Powerful 2-stroke engine, agile handling, robust chassis, and competitive pricing for its performance class during its production years. |
| Manual Value Proposition | |
| Value For Owner: | Enables owners to perform extensive maintenance and repairs themselves, saving significant costs compared to professional service. Provides in-depth understanding of vehicle systems for enthusiasts and DIY mechanics. |
| Manual Details | |
| Coverage Areas | |
| Applicable Model Years: | 1988, 1989, 1990, 1991, 1992 |
| Specific Models Covered: | LT250RJ (1988), LT250RK (1989), LT250RL (1990), LT250RM (1991), LT250RN (1992) |
| Page Count | |
| Estimated Page Count: | High (typical for factory service manuals covering multiple years, likely 300+ pages) |
| Manual Type | |
| Manual Type: | Factory Service Manual / Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete overhaul, diagnostics, repair, component removal/installation, tuning, lubrication, cooling, fuel, ignition. |
| Cooling System: | Radiator, coolant, hoses, thermostat, fan (if applicable). |
| Fuel Systems: | Carburetor (mikuni VM26SS), fuel tank, fuel lines, fuel pump, mixture screw adjustment, pilot jet, main jet, troubleshooting. |
| Electrical System: | Ignition system, lighting, charging system (magneto), starter, switches, wiring diagrams, troubleshooting electrical faults (no spark, etc.). |
| Chassis: | Frame, suspension (front forks, rear shock/swingarm linkage), steering, brakes (front and rear), wheels, tires, bodywork, plastics. |
| Transmission: | Clutch operation and adjustment, gear shifting mechanism, internal transmission components (if detailed in the manual). |
| General Information: | Includes vehicle identification, safety precautions, general troubleshooting, torque specifications, and special tools required. |
| Brakes: | Front and rear hydraulic disc brake system servicing, including caliper overhaul, bleeding, pad replacement, and rotor inspection. |
| Procedures Included | |
| Maintenance: | Periodic maintenance, tune-up procedures, fluid changes (oil, coolant, brake fluid), filter replacement, chain adjustment, spark plug service. |
| Diagnostics Troubleshooting: | System-specific diagnostic flowcharts, troubleshooting common problems, identifying error codes (if applicable). |
| Repair Overhaul: | Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. |
| Component Installation Removal: | Detailed procedures for removing and installing major components like engine, transmission, suspension, brakes, etc. |
| Engine Rebuild: | Detailed instructions for full engine disassembly, crankshaft and connecting rod service, piston replacement, cylinder honing/boring, and reassembly. |
| Suspension Service: | Procedures for front fork maintenance (oil changes, seal replacement), rear shock absorber service, and swingarm/linkage bearing maintenance. |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from basic maintenance to complete engine and chassis rebuilds. Includes detailed specifications, torque values, and clearances. |
| Illustrations Diagrams: | Extensive use of exploded views, diagrams, and photographs to aid in part identification and assembly procedures. |
| Manual Specifications | |
| File Format | |
| File Format Details: | PDF, compatible with Windows, macOS, and Linux. May require extraction if provided in a compressed archive (e.g., .zip, .rar). |
| Print Quality | |
| Print Quality: | High-resolution, allowing for clear printing of all text, diagrams, and photographs. |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 2-stroke, liquid-cooled, single-cylinder |
| Displacement: | 246cc (246 cm³) |
| Bore X Stroke: | 66.0 mm x 72.0 mm |
| Compression Ratio: | Approx. 7.1:1 (subject to specific year/tune) |
| Performance | |
| Horsepower: | Estimated 24-28 HP at peak (varies by year and tuning) |
| Torque: | Not explicitly stated in product info, but typical for class. |
| Fuel System | |
| Carburetor Model: | Mikuni VM26SS (Single) |
| Fuel Type: | Unleaded gasoline (typically 91 octane or higher recommended) |
| Engine Oil | |
| Oil Type: | 2-stroke specific premix oil (ratio specified in manual, typically 20:1 or 32:1) |
| Transmission Oil Type: | Suzuki Gear Oil API GL-4 SAE 80W-90 (check manual for specific capacity) |
| Cooling System | |
| Cooling Method: | Liquid-cooled with radiator and fan. |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed constant mesh |
| Clutch Type: | Wet, multi-plate |
| Features | |
| Drive Type: | Chain drive |
| Dimensions | |
| Exterior | |
| Length: | Approx. 71.1 in (1805 mm) |
| Width: | Approx. 47.6 in (1210 mm) |
| Height: | Approx. 43.5 in (1105 mm) |
| Weights | |
| Dry Weight: | Approx. 346 lbs (157 kg) |
| Fuel Capacity: | Approx. 2.6 US gal (9.8 L) |
| Safety Features | |
| Ratings | |
| Atv Safety Considerations: | Designed for experienced riders. Requires proper safety gear (helmet, goggles, gloves, boots, protective clothing) and off-road riding skills. Not for use on public roads. |
| Active Features | |
| Braking System: | Hydraulic disc brakes front and rear. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | None (Basic utility/performance machine of its era). |
| Driver Assistance | |
| Driver Assistance Features: | None. |
| Connectivity | |
| Connectivity Features: | None. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Refer to manual, typically after break-in and every 10-20 hours of operation or annually. Gear oil typically every 6 months or 100 hours. |
| Spark Plug Service: | Check and clean/gap every few rides, replace as needed. Manual will specify type and gap. |
| Air Filter Maintenance: | Clean and re-oil regularly, especially in dusty conditions. Manual will detail method and filter oil. |
| Fluid Specifications | |
| Coolant Type: | Permanent type antifreeze coolant (ethylene glycol-based) mixed with distilled water (50/50 ratio). Manual will specify capacity. |
| Brake Fluid Type: | DOT 3 or DOT 4 brake fluid (check manual for exact specification). |
| Engine Oil Capacity: | Manual will specify the exact amount for the transmission/clutch lubrication, separate from the 2-stroke premix. Typically around 1 liter. |
| Known Issues | |
| Common Wear Items: | Carburetor jetting (clogging), rear shock absorber (sealing/damping), wheel bearings, swingarm pivot bearings, chain and sprockets, clutch wear, exhaust leaks. |
| Engine Performance Tips: | Proper jetting, clean air filter, correct 2-stroke oil/fuel mix, and regular decarbonization are crucial for optimal 2-stroke performance. |
| Specifications | |
| Valve Clearance: | N/A (2-stroke engine, no valves to adjust in the conventional sense). |
| Tire Pressures: | Refer to manual, typically around 3-5 psi for rear and 4-7 psi for front depending on terrain. |
| Vehicle History | |
| Brand Heritage | |
| Suzuki Atv Legacy: | Suzuki has a long and successful history in ATV manufacturing, known for performance and reliability. The LT-Z series followed this legacy. |
| Model Evolution | |
| Lt250R Development: | The LT250R, introduced in 1985, was Suzuki's answer to the growing sport ATV market. The 1987-1992 generation (often referred to as the 'second generation') featured significant updates, including liquid cooling, revised suspension, and chassis improvements, culminating in the models covered by this manual. |
| Production | |
| Production Period: | 1985-1992 (overall for LT250R, with this manual covering the latter part of its run). |
| Awards & Recognition | |
| Recognitions | |
| Atv Industry Impact: | The LT250R was a highly regarded and competitive sport ATV in its class, contributing to Suzuki's strong presence in the recreational powersports market. |