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Suzuki LTF300 LT300X Y K1 K2 King Quad 1999-2002 Service Repair Workshop Manual Download PDF

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The Suzuki King Quad LT-F300, including the LT300X variant, represents a reliable and user-friendly mid-size utility ATV. Produced from 1999 to 2002, this model is known for its robust chassis, capable suspension, and user-friendly operation, making it a strong contender in its market segment. Its 280cc liquid-cooled, 4-stroke engine delivers dependable performance for recreational riding and light-duty work. The King Quad's engineering emphasizes durability and practicality, reflecting a long-standing reputation for quality in the powersports industry. This comprehensive service repair workshop manual provides factory-level detail for the Suzuki King Quad LT-F300 models from 1999-2002. It covers all essential aspects of maintenance and repair, including detailed procedures for engine overhaul, drivetrain systems, chassis components, and electrical systems. Owners, mechanics, and technicians will find valuable information on routine maintenance, troubleshooting common issues, and performing complex repairs, ensuring the longevity and optimal performance of their vehicle. The manual includes essential specifications, torque values, and wiring diagrams, making it an indispensable resource for keeping the King Quad in excellent condition. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad LT-F300 Model Variant: LT300X Generation Generation Codes: Y, K1, K2 Codes Model Year Codes: Y (2000), K1 (2001), K2 (2002) 👋 Introduction Market Position Market Segment: Mid-size utility ATV, positioned for recreational and light-duty work applications Competitive Analysis Competitors: Honda FourTrax 300/350, Yamaha Wolverine 350, Kawasaki Bayou 300 Key Features Vehicle Strengths: Reliability, user-friendly operation, robust chassis, capable suspension for its class Manual Value Proposition: Provides comprehensive, factory-accurate information for maintaining and repairing the specific model years, crucial for longevity and optimal performance. 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair Page Count Estimated Pages: High (detailed factory manuals typically exceed 300 pages) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, disassembly, assembly, lubrication, cooling, fuel delivery, ignition, starting, charging, exhaust, emissions Drivetrain Systems: Transmission (automatic), transfer case, drive shafts, differential, axles, final drive Chassis Systems: Frame, suspension (front and rear), steering, brakes (front and rear), wheels, tires Electrical Systems: Wiring diagrams, lighting, instrumentation, battery, starter, alternator, ignition system, sensors, switches Bodywork And Trim: Body panels, fenders, seat, handlebars, controls, racks, attachments Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, spark plug service, brake adjustments, chain maintenance (if applicable), lubrication points Repair Procedures: Engine rebuilding, transmission repair, carburetor overhaul, suspension component replacement, brake system bleeding and repair, electrical component diagnosis and replacement Troubleshooting Guidelines: Diagnostic flowcharts, symptom analysis, common problem diagnosis Specifications And Data: Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic values Technical Depth Depth Of Coverage: Comprehensive factory-level detail, suitable for professional technicians and experienced DIY enthusiasts Diagnostic Capabilities: Detailed diagnostic procedures, fault code interpretation (if applicable), component testing methods Rebuild Information: Full engine and transmission rebuild procedures with component specifications 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Printability: Printable for hard copy reference Binding Type Binding Recommendation: Printable PDF, recommended for professional binding or digital use Paper Type Paper Type Recommendation: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, liquid-cooled Engine Displacement: 280 cc (approximate, actual may vary slightly) Bore X Stroke: 72.0 mm x 68.6 mm (typical for this engine family) Compression Ratio: 9.3:1 (typical) Performance Horsepower Rating: Approx. 20-23 HP (at crank, varies by year/tuning) Torque Rating: Approx. 17-19 lb-ft (at crank, varies by year/tuning) Fuel System Fuel Delivery: Carburetor (Mikuni B28SS or similar) Fuel Type: Unleaded gasoline, 87 octane or higher Engine Oil Recommended Oil Viscosity: SAE 10W-40 (check manual for exact specification based on temperature) Engine Oil Capacity: Approx. 2.0-2.3 Liters (with filter change, check manual) Cooling System Cooling Type: Liquid-cooled Coolant Type: Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water recommended) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Transmission Drive: Shaft drive (4x4 on most models, 2WD may exist but less common) Features Gear Selection: High, Low, Neutral, Reverse Transmission Fluid Type: Suzuki High Performance Gear Oil or equivalent API GL-4, SAE 80W-90 (check manual for exact specification) Transmission Fluid Capacity Transmission Fluid Capacity: Approx. 0.7-0.9 Liters (check manual) 📐 Dimensions Exterior Overall Length: Approx. 79.7 inches (2025 mm) Overall Width: Approx. 44.1 inches (1120 mm) Overall Height: Approx. 43.3 inches (1100 mm) Wheelbase: Approx. 49.0 inches (1245 mm) Ground Clearance: Approx. 8.3 inches (210 mm) Cargo Front Rack Capacity: Approx. 44 lbs (20 kg) Rear Rack Capacity: Approx. 88 lbs (40 kg) Weights Dry Weight: Approx. 529 lbs (240 kg) Curb Weight: Approx. 562 lbs (255 kg) (with fluids) Towing Capacity: Approx. 600 lbs (272 kg) Gvw: Not specified by manufacturer, weight of ATV plus rider and cargo 🛡️ Safety Features Ratings Atv Safety Standards: Compliant with ANSI/SVIA standards Active Features Braking System: Hydraulic disc...
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Suzuki LTF300 LT300X Y K1 K2 King Quad 1999-2002 Service Repair Workshop Manual Download PDFSuzuki LTF300 LT300X Y K1 K2 King Quad 1999-2002 Service Repair Workshop Manual Download PDFSuzuki LTF300 LT300X Y K1 K2 King Quad 1999-2002 Service Repair Workshop Manual Download PDFSuzuki LTF300 LT300X Y K1 K2 King Quad 1999-2002 Service Repair Workshop Manual Download PDF
The Suzuki King Quad LT-F300, including the LT300X variant, represents a reliable and user-friendly mid-size utility ATV. Produced from 1999 to 2002, this model is known for its robust chassis, capable suspension, and user-friendly operation, making it a strong contender in its market segment. Its 280cc liquid-cooled, 4-stroke engine delivers dependable performance for recreational riding and light-duty work. The King Quad's engineering emphasizes durability and practicality, reflecting a long-standing reputation for quality in the powersports industry. This comprehensive service repair workshop manual provides factory-level detail for the Suzuki King Quad LT-F300 models from 1999-2002. It covers all essential aspects of maintenance and repair, including detailed procedures for engine overhaul, drivetrain systems, chassis components, and electrical systems. Owners, mechanics, and technicians will find valuable information on routine maintenance, troubleshooting common issues, and performing complex repairs, ensuring the longevity and optimal performance of their vehicle. The manual includes essential specifications, torque values, and wiring diagrams, making it an indispensable resource for keeping the King Quad in excellent condition.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad LT-F300
Model Variant:
LT300X
Generation
Generation Codes:
Y, K1, K2
Codes
Model Year Codes:
Y (2000), K1 (2001), K2 (2002)
👋 Introduction
Market Position
Market Segment:
Mid-size utility ATV, positioned for recreational and light-duty work applications
Competitive Analysis
Competitors:
Honda FourTrax 300/350, Yamaha Wolverine 350, Kawasaki Bayou 300
Key Features
Vehicle Strengths:
Reliability, user-friendly operation, robust chassis, capable suspension for its class
Manual Value Proposition:
Provides comprehensive, factory-accurate information for maintaining and repairing the specific model years, crucial for longevity and optimal performance.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair
Page Count
Estimated Pages:
High (detailed factory manuals typically exceed 300 pages)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, disassembly, assembly, lubrication, cooling, fuel delivery, ignition, starting, charging, exhaust, emissions
Drivetrain Systems:
Transmission (automatic), transfer case, drive shafts, differential, axles, final drive
Chassis Systems:
Frame, suspension (front and rear), steering, brakes (front and rear), wheels, tires
Electrical Systems:
Wiring diagrams, lighting, instrumentation, battery, starter, alternator, ignition system, sensors, switches
Bodywork And Trim:
Body panels, fenders, seat, handlebars, controls, racks, attachments
Procedures Included
Maintenance Procedures:
Routine checks, oil changes, filter replacements, spark plug service, brake adjustments, chain maintenance (if applicable), lubrication points
Repair Procedures:
Engine rebuilding, transmission repair, carburetor overhaul, suspension component replacement, brake system bleeding and repair, electrical component diagnosis and replacement
Troubleshooting Guidelines:
Diagnostic flowcharts, symptom analysis, common problem diagnosis
Specifications And Data:
Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic values
Technical Depth
Depth Of Coverage:
Comprehensive factory-level detail, suitable for professional technicians and experienced DIY enthusiasts
Diagnostic Capabilities:
Detailed diagnostic procedures, fault code interpretation (if applicable), component testing methods
Rebuild Information:
Full engine and transmission rebuild procedures with component specifications
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Printability:
Printable for hard copy reference
Binding Type
Binding Recommendation:
Printable PDF, recommended for professional binding or digital use
Paper Type
Paper Type Recommendation:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve, liquid-cooled
Engine Displacement:
280 cc (approximate, actual may vary slightly)
Bore X Stroke:
72.0 mm x 68.6 mm (typical for this engine family)
Compression Ratio:
9.3:1 (typical)
Performance
Horsepower Rating:
Approx. 20-23 HP (at crank, varies by year/tuning)
Torque Rating:
Approx. 17-19 lb-ft (at crank, varies by year/tuning)
Fuel System
Fuel Delivery:
Carburetor (Mikuni B28SS or similar)
Fuel Type:
Unleaded gasoline, 87 octane or higher
Engine Oil
Recommended Oil Viscosity:
SAE 10W-40 (check manual for exact specification based on temperature)
Engine Oil Capacity:
Approx. 2.0-2.3 Liters (with filter change, check manual)
Cooling System
Cooling Type:
Liquid-cooled
Coolant Type:
Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water recommended)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Transmission Drive:
Shaft drive (4x4 on most models, 2WD may exist but less common)
Features
Gear Selection:
High, Low, Neutral, Reverse
Transmission Fluid Type:
Suzuki High Performance Gear Oil or equivalent API GL-4, SAE 80W-90 (check manual for exact specification)
Transmission Fluid Capacity
Transmission Fluid Capacity:
Approx. 0.7-0.9 Liters (check manual)
📐 Dimensions
Exterior
Overall Length:
Approx. 79.7 inches (2025 mm)
Overall Width:
Approx. 44.1 inches (1120 mm)
Overall Height:
Approx. 43.3 inches (1100 mm)
Wheelbase:
Approx. 49.0 inches (1245 mm)
Ground Clearance:
Approx. 8.3 inches (210 mm)
Cargo
Front Rack Capacity:
Approx. 44 lbs (20 kg)
Rear Rack Capacity:
Approx. 88 lbs (40 kg)
Weights
Dry Weight:
Approx. 529 lbs (240 kg)
Curb Weight:
Approx. 562 lbs (255 kg) (with fluids)
Towing Capacity:
Approx. 600 lbs (272 kg)
Gvw:
Not specified by manufacturer, weight of ATV plus rider and cargo
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliant with ANSI/SVIA standards
Active Features
Braking System:
Hydraulic disc brakes, front and rear
Parking Brake:
Drum brake or mechanical disc caliper mechanism
Passive Features
Lighting:
Dual halogen headlights, LED tail/brake light
Ergonomics:
Comfortable seating position, intuitive controls
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
None (basic utility ATV design)
Connectivity
Connectivity Options:
None
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) with electronic advance
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first
Air Filter Cleaning:
Every 50 hours or as needed based on dusty conditions
Spark Plug Replacement:
Every 200 hours or 1 year
Valve Clearance Check:
Every 100 hours or 1 year
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Cooling System Capacity:
Approx. 1.5 Liters (check manual)
Known Issues
Common Wear Items:
CVT belt, wheel bearings, brake pads, steering components
Potential Problems:
Carburetor adjustments, occasional electrical connector corrosion, fuel line degradation
Recommended Filters
Oil Filter Part Number:
Suzuki OEM 16510-07H00 or equivalent aftermarket
Air Filter Part Number:
Suzuki OEM 13780-05C00 or equivalent aftermarket
📚 Vehicle History
Brand Heritage
Manufacturer History:
Suzuki Motor Corporation, a Japanese multinational corporation known for its automotive, motorcycle, and marine products, has a long history of innovation and performance.
Model Evolution
Lt-F300 Lineage:
The LT-F300 King Quad was a significant model in Suzuki's ATV lineup, evolving from earlier 250cc and 300cc platforms, incorporating liquid cooling and 4-valve technology for improved performance and reliability.
Production
Production Years:
1999-2002 (covered by this manual)
Manufacturing Location:
Japan or USA (typical for Suzuki ATVs of this era)
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
No specific major awards for this particular model year are widely documented, but Suzuki ATVs generally received praise for their reliability and value.
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