Suzuki LTZ250 LT Z250 QUAD SPORT Digital Workshop Repair Manual 2004-2009
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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z250 QuadSport Model Nickname: QuadSport Product Name: Suzuki LTZ250 LT Z250 QUAD SPORT Digital Workshop Repair Manual 2004-2009 PDF Download Generation Applicable Years: 2004, 2005, 2006, 2007, 2008, 2009 👋 Introduction Market Position Target Audience: Owners of Suzuki LT-Z250 QuadSport ATVs seeking to perform their own maintenance and repairs. Competitive Analysis Advantage: Provides professional-level information at a fraction of the cost of dealership service; comprehensive coverage for a specific model range. Key Features Comprehensiveness: Covers all diagnostic and repair procedures from A-Z. User Friendliness: Easy to view, print, and use for repair work, no advanced computer skills required. Durability: Digital format eliminates wear and tear associated with physical manuals. Cost Savings: Enables significant savings on service and repair costs. 📋 Manual Details Coverage Areas Engine Maintenance And Repair: Complete coverage from basic maintenance to full engine rebuild. Transmission Service: Includes inspection, maintenance, and repair of the transmission and drivetrain components. Suspension And Steering: Detailed procedures for front and rear suspension, steering system, and alignment. Braking System: Comprehensive coverage of front and rear disc brake systems, including hydraulic components and adjustments. Electrical System: Includes wiring diagrams, troubleshooting for lighting, ignition, starting, charging, and accessory systems. Fuel System: Covers fuel tank, fuel pump, carburetor (model dependent) or fuel injection system, and fuel lines. Cooling System: Details on radiator, coolant, fan, and related components. Exhaust System: Information on exhaust manifold, muffler, and piping. Frame And Bodywork: Procedures for chassis inspection, body panel removal/installation, and cosmetic repairs. Wheels And Tires: Specifications for tire pressures, wheel removal/installation, and basic wheel bearing maintenance. Page Count Estimated Pages: Over 500 pages (estimated based on typical comprehensive workshop manuals). Manual Type Type: Digital Workshop Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, final drive, clutch. Chassis: Suspension (front/rear), steering, brakes, wheels, tires. Electrical: Ignition, starting, charging, lighting, instrumentation, wiring diagrams. Fuel And Emission: Fuel delivery, carburetor/fuel injection, exhaust. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, chain adjustment, spark plug service. Troubleshooting: Systematic diagnostic procedures for common and complex issues. Repair And Rebuild: Detailed step-by-step instructions for component disassembly, repair, and reassembly. Component Replacement: Instructions for replacing wear items and major components. Diagnostics: Diagnostic charts, symptom analysis, and fault code interpretation (if applicable). Technical Depth Depth: Professional-level technical information, suitable for home mechanics and professional technicians. 📊 Manual Specifications File Format Searchable Text: Yes (typical for high-quality PDFs). Printable: Yes, allows users to print specific sections or the entire manual. Print Quality Images And Diagrams: High-quality photos, illustrations, and diagrams. Binding Type Binding: Digital (PDF Download) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC, 4-valve Displacement: 246.5 cc (15.05 cu. in.) Bore X Stroke: 72.0 mm x 61.2 mm (2.83 in. x 2.41 in.) Compression Ratio: 11.3:1 Performance Horsepower: Approx. 20-25 HP (Varies by specific model year and tuning) Torque: Approx. 15-18 lb-ft (Varies by specific model year and tuning) Fuel System Fuel Delivery: Carburetor (Mikuni BSR32) Fuel Type: Unleaded gasoline, 87 octane or higher Lubrication Oil Type: SAE 10W-40 API SG or higher, JASO MA certified. Cooling System Coolant Type: 50/50 mixture of ethyl glycol antifreeze and distilled water. 🔧 Transmission Standard Transmission Type: 5-speed manual with reverse Features Clutch Type: Wet multi-plate Final Drive: O-ring sealed chain, 520 pitch Fluid Specifications Transmission Oil Type: SAE 80 API GL-4 gear oil (check manual for specific Suzuki recommendation) 📐 Dimensions Exterior Overall Length: Approximately 1,750 mm (68.9 in.) Overall Width: Approximately 1,150 mm (45.3 in.) Overall Height: Approximately 1,060 mm (41.7 in.) Wheelbase: Approximately 1,245 mm (49.0 in.) Ground Clearance: Approximately 250 mm (9.8 in.) Weights Dry Weight: Approximately 177 kg (390 lbs.) Fuel Tank Capacity: 10.0 L (2.6 US gal.) 🛡️ Safety Features Ratings Safety Certification: ATV safety standards compliance (e.g., ANSI/SVIA). Active Features Braking System: Dual hydraulic disc brakes (front), Single hydraulic disc brake (rear). Lighting: Headlights, taillight/brake light. Passive Features Frame Construction: Steel frame designed for ATV stability and rider support. Handlebar Design: Tapered handlebars for improved control and vibration damping. 💡 Technology Features Infotainment Infotainment System: Not applicable to this sport ATV model. Driver Assistance Driver Assistance Features: Not applicable to this sport ATV model. Connectivity Connectivity Options: Not applicable to this sport ATV model. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km (600 miles) or 6 months, whichever comes first. Air Filter Cleaning: Every 500 km (300 miles) or monthly, more often in dusty conditions. Spark Plug Inspection: Every 1,000 km (600 miles). Chain Lubrication And Adjustment: Every 500 km (300 miles). Fluid Specifications Engine Oil Capacity: 1.8 L (1.9 US qt.) without filter change; 2.0 L (2.1 US qt.) with filter change. Transmission Oil Capacity: 0.60 L (0.63 US qt.) Coolant Capacity: 1.7...