Suzuki Rgv 250 / Rgv250 Workshop Manual / Repair Manual / Service Manual - (23 MB) Download Now PDF
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🏷️ Basic Information Identification Make: Suzuki Model: RGV250 Model Variant: RGV250 Type: Sportbike Codes Internal Product Code: SUZ-RGV250-WSM-PDF 👋 Introduction Market Position Market Segment: High-performance two-stroke sportbike Competitive Analysis Competitors: Yamaha TZR series, Honda NSR series, Kawasaki KR-1 series Key Features Vehicle Strengths: Lightweight, agile handling, potent two-stroke power, advanced (for its time) technology. Manual Value Proposition Value To Owner: Enables DIY maintenance and repair, cost savings, comprehensive technical data for optimal performance and longevity. Manual Usability Ease Of Use: Easy-to-use format, print only needed pages, no greasy pages or lost paper manuals. 📋 Manual Details Coverage Areas Coverage Scope: All models & all repairs A-Z Page Count Estimated Page Count: Not specified, but extensive based on comprehensive coverage. Manual Type Manual Type: Workshop Manual / Repair Manual / Service Manual Language Language: English Format Digital Format: PDF Downloadable File Size: 23 MB Compatibility Operating Systems: All Versions of Windows & Mac (Vista32/64, XP, ME, 98, NT, 2000 compatible) Required Software: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Crankshaft/Transmission/Balancer, Engine Lubrication and Cooling, Ignition System, Engine Removal and Installation, Crankcase/Piston/Cylinder, Engine Combustion System, Fuel injection system, Alternator/Starter Clutch Drivetrain Systems: Gearbox & Clutch, Transmission System, Rear Wheel System Chassis Systems: Wheels & Tyres, Braking System, Suspension, Chassis, Frame/Body Panels/Exhaust System, Fenders and Exhaust Pipe, Front Wheel and Steering System Electrical Systems: Electric Starter, Electrical System, Wiring Diagrams, Battery/Charging System, Lights/Meters/Switches Procedures Included Maintenance Procedures: Periodic checks & Adjustments, Maintenance Diagnostic Procedures: Troubleshooting Repair Procedures: Complete step-by-step instructions for all repairs Assembly Disassembly: Engine Removal and Installation, detailed component disassembly and reassembly Technical Depth Depth Of Information: Factory highly detailed, complete instructions and illustrations, wiring schematics, and diagrams for complete service and repair. Target Audience: DIY enthusiasts and professional technicians 📊 Manual Specifications File Format Document Format: PDF Print Quality Printability: All pages are printable, with option to blow up images for enlarged copies. Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Type: Not applicable (digital format) Searchability Text Search: Likely searchable text within the PDF for efficient information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, V-twin Displacement: Typically 247cc Bore X Stroke: Varies by generation, e.g., 55.0 x 52.6 mm Compression Ratio: Varies by generation, e.g., 7.2:1 Performance Horsepower: Typically around 50-60 HP depending on model year and market restrictions. Torque: Varies by generation and RPM. Fuel System Fuel Delivery: Carbureted (e.g., Mikuni VM28SS) or Fuel Injection (later models, SACS system). Fuel Type: Unleaded gasoline (high octane recommended) Lubrication Oil Type: 2-stroke premix oil or separate oil injection system. Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmissions: N/A Features Clutch Type: Wet multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Length: Varies by generation, e.g., approx. 2000 mm Width: Varies by generation, e.g., approx. 710 mm Height: Varies by generation, e.g., approx. 1130 mm Weights Dry Weight: Varies by generation, typically around 130-140 kg Wet Weight: Not explicitly stated, but includes fluids. Fuel Tank Capacity: Varies by generation, typically around 16 liters 🛡️ Safety Features Ratings Safety Ratings: Not applicable for motorcycles in the same way as cars. Active Features Braking System: Hydraulic disc brakes (front and rear), often dual front discs. Suspension Front: Telescopic fork, often with adjustable preload and damping. Suspension Rear: Monoshock with adjustable preload and damping. Passive Features Lighting: Halogen headlight, taillight, turn signals. 💡 Technology Features Infotainment Infotainment System: Basic analog instrumentation (tachometer, speedometer, odometer, temperature gauge). Driver Assistance Driver Assistance Features: N/A (motorcycle). Connectivity Connectivity Features: N/A (motorcycle). Engine Management Engine Management System: CDI ignition, potentially early electronic fuel injection (EFI) in later models. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific recommendations based on mileage and usage. Spark Plug Replacement: Refer to manual for specific recommendations. Chain Lubrication: Frequent lubrication recommended, especially in adverse conditions. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 recommended (refer to manual for confirmation). Transmission Oil Type: Specific gear oil or engine oil depending on the gearbox design (refer to manual for specifications). Known Issues Common Wear Items: Piston rings, crankshaft seals, exhaust power valves, clutch plates, ignition coils. Common Problems: Carburetor synchronization issues, electrical connector corrosion, wear in the crankcase bearings, and carburetor jetting sensitivity to altitude and temperature changes. Tune Up Procedures Tune Up Components: Spark plugs, air filter, carburetor adjustment/cleaning, chain adjustment and lubrication, brake inspection, suspension checks. 📚 Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation Model Evolution Generations: Multiple generations, with significant updates in engine technology (carbureted vs. fuel injection), chassis design, and styling (e.g., VJ21A, VJ22A, VJ23A). Production Production Period: Primarily from the late 1980s through the 1990s. 🏆 Awards & Recognition Recognitions Racing Heritage: The RGV250 has a strong racing pedigree,...
Carburetor synchronization issues, electrical connector corrosion, wear in the crankcase bearings, and carburetor jetting sensitivity to altitude and temperature changes.
Tune Up Procedures
Tune Up Components:
Spark plugs, air filter, carburetor adjustment/cleaning, chain adjustment and lubrication, brake inspection, suspension checks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Model Evolution
Generations:
Multiple generations, with significant updates in engine technology (carbureted vs. fuel injection), chassis design, and styling (e.g., VJ21A, VJ22A, VJ23A).
Production
Production Period:
Primarily from the late 1980s through the 1990s.
🏆 Awards & Recognition
Recognitions
Racing Heritage:
The RGV250 has a strong racing pedigree, being a platform for competitive racing in its era, influencing its design and performance.
Ratings
Critical Reception:
Praised for its handling, acceleration, and lightweight chassis.