🏷️ Basic Information Identification Make: Suzuki Model: Samurai Year: 1986-1987 Generation Generation: SJ410/SJ413 (Second Generation) Codes Chassis Codes: SJ410, SJ413 👋 Introduction Market Position Market Position: Compact, rugged, off-road focused utility vehicle, popular for its affordability, simplicity, and go-anywhere capability. Often utilized for light trail use, off-roading, and as a basic utility vehicle. Target Audience: Enthusiasts seeking an affordable, capable off-road vehicle, DIY mechanics, and owners who value simplicity and reliability. Competitive Analysis Competitive Analysis: Competed against other small off-roaders and compact SUVs of the era, though its body-on-frame construction and leaf-spring suspension set it apart as a more traditional and rugged option compared to unibody crossovers. Key Features Key Features: Lightweight construction, part-time 4WD system, low-range transfer case, compact dimensions, durable and simple mechanicals, high ground clearance, excellent maneuverability. 📋 Manual Details Coverage Areas Coverage Areas: Diagnosis, maintenance adjustments, service operations, component replacement, disassembly, and assembly of all major vehicle systems. Page Count Page Count: Estimated 800-1200 pages (typical for comprehensive FSMs of this era) Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download (Software Database Download) Compatibility: Compatible with most devices capable of opening PDF files (computers, tablets, smartphones). 📖 Manual Coverage Systems Covered Systems Covered: Engine (G13A, G13B), Fuel System, Ignition System, Cooling System, Exhaust System, Clutch, Transmission (4-speed, 5-speed manual), Transfer Case, Drive Shafts, Front Axle, Rear Axle, Suspension (Front Leaf Spring, Rear Leaf Spring), Steering, Brakes (Front Disc, Rear Drum), Electrical System (Charging, Starting, Lighting, Accessories), Body, Chassis, HVAC (if equipped). Body And Chassis: Includes procedures for body panel removal, door mechanisms, seat adjustments, chassis lubrication, frame inspection and repair. Suspension And Steering: Detailed instructions for leaf spring inspection, replacement, shackle adjustment, front axle service, kingpin inspection, steering linkage adjustment, and power steering system maintenance (if equipped). Procedures Included Procedures Included: General maintenance, lubrication, engine tune-up, fuel injection/carburetor service, ignition timing, valve adjustment, cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing service, transmission overhaul, clutch replacement, transfer case service, brake system bleeding and repair, suspension component replacement, steering system adjustments, electrical component testing and replacement, body panel alignment and repair, diagnostic procedures for all systems. Troubleshooting Charts: Extensive troubleshooting guides and diagnostic flowcharts for engine performance, electrical issues, and drivetrain problems. Engine Rebuild: Comprehensive procedures for engine disassembly, inspection of internal components (pistons, rings, bearings, valves), cylinder honing, crankshaft and camshaft service, and reassembly with torque specifications. Technical Depth Technical Depth: Comprehensive. Covers from basic adjustments and fluid changes to full engine and transmission rebuilds, detailed wiring diagrams, and troubleshooting charts. Wiring Diagrams: Detailed electrical wiring diagrams for all circuits, components, and systems, crucial for diagnosing electrical faults. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Likely yes, depending on the quality of the PDF scan and OCR process. Print Quality Print Quality: High-resolution scans suitable for digital viewing and printing. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: 1.3L (1324 cc) SOHC 8-valve inline-4 cylinder (G13A for 1986, G13B for later 1987 models) Performance Horsepower Approx: 63-70 HP @ 5500-6000 RPM (depending on specific engine code and market) Torque Approx: 70-75 lb-ft @ 3000-3500 RPM (depending on specific engine code and market) Fuel System Fuel System: Carbureted (Hitachi or Mikuni) for most 1986 and early 1987 models; Fuel Injection (MPI) introduced on some late 1987 models. Engine Codes Engine Codes Covered: G13A (8-valve), G13B (12-valve DOHC, introduced in later SJ413/Samurai models, though less common in early US 1986-87 models which primarily used G13A) 🔧 Transmission Standard Transmission Standard: 4-speed manual transmission (early models) / 5-speed manual transmission (common on later models) Optional Transmission Optional: None offered for this period; automatic transmissions became available in later generations. Features Transmission Features: Part-time 4WD with selectable 2WD/4WD and a 2-speed transfer case with high and low range (4L01). 📐 Dimensions Exterior Wheelbase In: 80.3 inches (2040 mm) Length In: 142.5 inches (3620 mm) (Soft Top) Width In: 60.0 inches (1525 mm) Height In: 64.8 inches (1645 mm) (Soft Top) Weights Curb Weight Lbs: Approx. 2050-2150 lbs (930-975 kg) Gross Vehicle Weight Rating Lbs: Approx. 3000 lbs (1360 kg) 🛡️ Safety Features Ratings Crash Test Ratings: Limited safety ratings available for this era and vehicle type; generally considered to have basic safety features. Active Features Active Features: Four-wheel drive system for enhanced traction. Passive Features Passive Features: Seat belts, reinforced chassis. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio or radio/cassette player, analogue gauges. Driver Assistance Driver Assistance: None typically equipped from factory for this era. Connectivity Connectivity: No factory connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval Miles: Every 3,000 miles or 3 months Transmission Fluid Change Miles: Every 30,000 miles or 24 months Transfer Case Fluid Change Miles: Every 30,000...