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Suzuki Sidekick Geo Tracker 1994 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Sidekick Model Rebadged As: Geo Tracker Year: 1994 Generation Generation: First Generation (ET/TA Series) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Enthusiasts, DIY mechanics, professional technicians Competitive Analysis Competitors 1994: Jeep Cherokee (XJ), Toyota RAV4 (late in segment), Ford Bronco II, Isuzu Amigo Key Features Vehicle Appeal: Lightweight, capable off-road, affordable, reliable powertrain 📋 Manual Details Coverage Areas Coverage Scope: Full Service Repair Page Count Estimated Page Count: N/A (Digital Download, Comprehensive) Manual Type Manual Type: Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Required Software: Adobe PDF Reader, WinRAR Compatibility Operating Systems: Windows and Mac compatible 📖 Manual Coverage Systems Covered Engine Mechanical: Yes Engine Management Electronics: Yes Fuel System: Yes Ignition System: Yes Transmission Manual: Yes Transmission Automatic: Yes Drivetrain 4X4: Yes Suspension System: Yes Steering System: Yes Brake System: Yes Exhaust System: Yes Cooling System: Yes Electrical System Body: Yes Electrical System Engine: Yes Lighting System: Yes HVAC System: Yes Body Panels Exterior: Yes Interior Trim: Yes Procedures Included Routine Maintenance: Yes Preventative Maintenance: Yes Troubleshooting: Yes Diagnostics: Yes Component Replacement: Yes Rebuilding Procedures: Yes Restoration Guidance: Yes Wiring Diagrams: Yes Technical Depth Depth Of Information: Comprehensive (Professional & DIY) Detail Level: Detailed sub-steps, notes, cautions, warnings Illustrations Illustration Type: Detailed illustrations, drawings, photos, enlarged insets 📊 Manual Specifications File Quality Print Quality: Full Printable Accessibility Searchability: Likely searchable text within PDF Storage Storage Options: Save to hard drive, burn to CD-ROM ⚙️ Engine Specifications Primary Engine Engine Code Common: G16A (for 1.6L), H20A (for 2.0L) Engine Type 1.6L: Inline 4-cylinder, SOHC, 16-valve Displacement 1.6L: 1590 cc (97.0 cu in) Bore X Stroke 1.6L: 74.0 mm x 93.0 mm Compression Ratio 1.6L: 9.5:1 Horsepower 1.6L: 75-80 hp @ 5500 rpm (approx.) Torque 1.6L: 87-90 lb-ft @ 3500 rpm (approx.) Engine Type 2.0L: Inline 4-cylinder, DOHC, 16-valve Displacement 2.0L: 1998 cc (121.9 cu in) Compression Ratio 2.0L: 9.5:1 Horsepower 2.0L: 114-120 hp @ 5500 rpm (approx.) Torque 2.0L: 130-133 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Delivery System: Multi-point Fuel Injection (MPI) Fuel Type Recommended Fuel: Unleaded gasoline (87 octane recommended) 🔧 Transmission Standard Standard Transmission: 5-speed manual Optional Optional Transmission: 4-speed automatic Features Drivetrain Configuration: Part-time 4WD standard, Full-time 4WD optional on some trims Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 Automatic Transmission Fluid: Dexron III (or equivalent) 📐 Dimensions Exterior Wheelbase: 86.6 inches (2200 mm) Length: 157.7 inches (4005 mm) Width: 66.1 inches (1680 mm) Height: 65.0 inches (1650 mm) Weights Curb Weight Est 1.6L 2Wd: 2315 lbs (1050 kg) Curb Weight Est 1.6L 4Wd: 2425 lbs (1100 kg) Curb Weight Est 2.0L 4Wd: 2750 lbs (1250 kg) Towing Capacity Est: 1500 lbs (680 kg) Wheels Tires Standard Tire Size: 205/75R15 Wheel Bolt Pattern: 5x139.7 mm (5x5.5 inch) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star rating (for 1994 models) Active Features ABS: Optional (typically on 2.0L models) Passive Features Airbags: Driver-side airbag standard Seat Belts: Three-point front seat belts, lap belts in rear 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player Speakers: Typically 2 or 4 speakers Driver Assistance Cruise Control: Optional on higher trims Comfort Features Power Windows Locks: Optional on higher trims Air Conditioning: Optional 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, whichever comes first (refer to manual for specifics) Engine Coolant Flush Interval: Every 30,000 miles or 2-3 years Transmission Fluid Change Interval: Every 30,000-60,000 miles (refer to manual) Spark Plug Replacement: Every 30,000 miles (typically) Fluid Specifications Engine Oil Type: 10W-30 or 10W-40 (refer to manual for exact viscosity and API service classification) Engine Oil Capacity 1.6L: Approx. 4.2 quarts (4.0 L) with filter Engine Oil Capacity 2.0L: Approx. 4.8 quarts (4.5 L) with filter Engine Coolant Type: Ethylene Glycol based coolant (50/50 mix with distilled water) Known Issues Common Wear Items: Clutch wear (manual), ignition coils/modules, power steering pump leaks, exhaust system rust, suspension bushings. Electrical Quirks: Flickering dash lights, issues with window regulators, intermittent sensor failures. 4X4 System Maintenance: Regular inspection and lubrication of transfer case and axle boots is crucial for longevity. 📚 Vehicle History Brand Heritage Suzuki Offroad Legacy: Suzuki has a long history of producing rugged, lightweight off-road vehicles (e.g., Jimny, Samurai) leading into the Sidekick/Tracker. Model Evolution First Generation Introduction: Introduced in North America for the 1989 model year, the Sidekick (and its Geo Tracker rebadge) quickly gained popularity for its affordability and capability. Production Manufacturing Location: Likely Japan (Suzuki) and Canada (GM CAMI plant for Geo Tracker) 🏆 Awards & Recognition Recognitions Popular Mechanics Editors Choice: Awarded 'Best Compact SUV' by Popular Mechanics in 1991, indicating strong early reception.
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Suzuki Sidekick Geo Tracker 1994 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Sidekick
Model Rebadged As:
Geo Tracker
Year:
1994
Generation
Generation:
First Generation (ET/TA Series)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Enthusiasts, DIY mechanics, professional technicians
Competitive Analysis
Competitors 1994:
Jeep Cherokee (XJ), Toyota RAV4 (late in segment), Ford Bronco II, Isuzu Amigo
Key Features
Vehicle Appeal:
Lightweight, capable off-road, affordable, reliable powertrain
📋 Manual Details
Coverage Areas
Coverage Scope:
Full Service Repair
Page Count
Estimated Page Count:
N/A (Digital Download, Comprehensive)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Required Software:
Adobe PDF Reader, WinRAR
Compatibility
Operating Systems:
Windows and Mac compatible
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes
Engine Management Electronics:
Yes
Fuel System:
Yes
Ignition System:
Yes
Transmission Manual:
Yes
Transmission Automatic:
Yes
Drivetrain 4X4:
Yes
Suspension System:
Yes
Steering System:
Yes
Brake System:
Yes
Exhaust System:
Yes
Cooling System:
Yes
Electrical System Body:
Yes
Electrical System Engine:
Yes
Lighting System:
Yes
HVAC System:
Yes
Body Panels Exterior:
Yes
Interior Trim:
Yes
Procedures Included
Routine Maintenance:
Yes
Preventative Maintenance:
Yes
Troubleshooting:
Yes
Diagnostics:
Yes
Component Replacement:
Yes
Rebuilding Procedures:
Yes
Restoration Guidance:
Yes
Wiring Diagrams:
Yes
Technical Depth
Depth Of Information:
Comprehensive (Professional & DIY)
Detail Level:
Detailed sub-steps, notes, cautions, warnings
Illustrations
Illustration Type:
Detailed illustrations, drawings, photos, enlarged insets
📊 Manual Specifications
File Quality
Print Quality:
Full Printable
Accessibility
Searchability:
Likely searchable text within PDF
Storage
Storage Options:
Save to hard drive, burn to CD-ROM
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
G16A (for 1.6L), H20A (for 2.0L)
Engine Type 1.6L:
Inline 4-cylinder, SOHC, 16-valve
Displacement 1.6L:
1590 cc (97.0 cu in)
Bore X Stroke 1.6L:
74.0 mm x 93.0 mm
Compression Ratio 1.6L:
9.5:1
Horsepower 1.6L:
75-80 hp @ 5500 rpm (approx.)
Torque 1.6L:
87-90 lb-ft @ 3500 rpm (approx.)
Engine Type 2.0L:
Inline 4-cylinder, DOHC, 16-valve
Displacement 2.0L:
1998 cc (121.9 cu in)
Compression Ratio 2.0L:
9.5:1
Horsepower 2.0L:
114-120 hp @ 5500 rpm (approx.)
Torque 2.0L:
130-133 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery System:
Multi-point Fuel Injection (MPI)
Fuel Type
Recommended Fuel:
Unleaded gasoline (87 octane recommended)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual
Optional
Optional Transmission:
4-speed automatic
Features
Drivetrain Configuration:
Part-time 4WD standard, Full-time 4WD optional on some trims
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90
Automatic Transmission Fluid:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Wheelbase:
86.6 inches (2200 mm)
Length:
157.7 inches (4005 mm)
Width:
66.1 inches (1680 mm)
Height:
65.0 inches (1650 mm)
Weights
Curb Weight Est 1.6L 2Wd:
2315 lbs (1050 kg)
Curb Weight Est 1.6L 4Wd:
2425 lbs (1100 kg)
Curb Weight Est 2.0L 4Wd:
2750 lbs (1250 kg)
Towing Capacity Est:
1500 lbs (680 kg)
Wheels Tires
Standard Tire Size:
205/75R15
Wheel Bolt Pattern:
5x139.7 mm (5x5.5 inch)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3-star rating (for 1994 models)
Active Features
ABS:
Optional (typically on 2.0L models)
Passive Features
Airbags:
Driver-side airbag standard
Seat Belts:
Three-point front seat belts, lap belts in rear
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player
Speakers:
Typically 2 or 4 speakers
Driver Assistance
Cruise Control:
Optional on higher trims
Comfort Features
Power Windows Locks:
Optional on higher trims
Air Conditioning:
Optional
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, whichever comes first (refer to manual for specifics)
Engine Coolant Flush Interval:
Every 30,000 miles or 2-3 years
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (refer to manual)
Spark Plug Replacement:
Every 30,000 miles (typically)
Fluid Specifications
Engine Oil Type:
10W-30 or 10W-40 (refer to manual for exact viscosity and API service classification)
Engine Oil Capacity 1.6L:
Approx. 4.2 quarts (4.0 L) with filter
Engine Oil Capacity 2.0L:
Approx. 4.8 quarts (4.5 L) with filter
Engine Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water)
Known Issues
Common Wear Items:
Clutch wear (manual), ignition coils/modules, power steering pump leaks, exhaust system rust, suspension bushings.
Electrical Quirks:
Flickering dash lights, issues with window regulators, intermittent sensor failures.
4X4 System Maintenance:
Regular inspection and lubrication of transfer case and axle boots is crucial for longevity.
📚 Vehicle History
Brand Heritage
Suzuki Offroad Legacy:
Suzuki has a long history of producing rugged, lightweight off-road vehicles (e.g., Jimny, Samurai) leading into the Sidekick/Tracker.
Model Evolution
First Generation Introduction:
Introduced in North America for the 1989 model year, the Sidekick (and its Geo Tracker rebadge) quickly gained popularity for its affordability and capability.
Production
Manufacturing Location:
Likely Japan (Suzuki) and Canada (GM CAMI plant for Geo Tracker)
🏆 Awards & Recognition
Recognitions
Popular Mechanics Editors Choice:
Awarded 'Best Compact SUV' by Popular Mechanics in 1991, indicating strong early reception.
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