Suzuki Swift Sport Workshop Manual RS416 2004 2008 PDF Download

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Basic Information Identification Make: Suzuki Model: Swift Sport Chassis Code: RS416 Model Years Covered: 2004-2008 Generation Generation Designation: ZC21S/ZD21S (Japanese Market)/2nd Generation Codes Engine Code Common: M16A Introduction Market Position...

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Description

Basic Information
Identification
Make:	Suzuki
Model:	Swift Sport
Chassis Code:	RS416
Model Years Covered:	2004-2008
Generation
Generation Designation:	ZC21S/ZD21S (Japanese Market)/2nd Generation
Codes
Engine Code Common:	M16A

Introduction
Market Position
Positioning:	Performance variant of the Suzuki Swift, targeting enthusiasts seeking sporty handling and driving dynamics.
Competitive Analysis
Competitors:	Competed against other hot hatchbacks of its era, such as the Volkswagen Polo GTI, Ford Fiesta ST, Renault Clio RS, and Mini Cooper S, though often at a more accessible price point.
Key Features
Vehicle Focus:	Agile handling, lightweight construction, spirited engine performance, and affordable performance motoring.
Manual Value Proposition
Value:	Provides dealership-level repair and maintenance information, enabling DIY enthusiasts and independent shops to service the vehicle accurately and efficiently.

Manual Details
Coverage Areas
Primary Coverage:	Diagnosis, maintenance adjustments, service operations, component replacement, disassembly and assembly of major components.
Scope:	Complete FSM (Factory Service Manual)
Page Count
Estimated Pages:	Likely several hundred pages, typical for a full workshop manual. Exact number not specified.
Manual Type
Type:	Workshop Manual / Service Manual / Repair Manual
Language
Language:	English
Format
Digital Format:	PDF
Delivery Method:	Download (RAR archive)
Compression Software Requirement:	WinRAR (or compatible)
Compatibility:	All Versions of Windows & Mac
Requirements
Software Requirement:	Adobe PDF Reader

Manual Coverage
Systems Covered
Engine Mechanical:	Yes
Engine Lubrication And Cooling:	Yes
Engine Fuel And Emission Control:	Yes
Accelerator Control:	Yes
Fuel And Exhaust Systems:	Yes
Clutch:	Yes
Manual Transmission:	Yes
Automatic Transmission:	Yes
Propeller Shaft And Differential Carrier:	Yes
Front Axle:	Yes
Rear Axle:	Yes
Front Suspension:	Yes
Rear Suspension:	Yes
Brake System:	Yes
Steering System:	Yes
Restraint System:	Yes
Body And Trim:	Yes
Heater:	Yes
Air Conditioner:	Yes
Electrical System:	Yes
Etc:	Yes (Implies additional systems and components not explicitly listed)
Procedures Included
Maintenance:	Yes (e.g., Oil Change, Transmission Fluid Change, Fluid Change, Air Filter Replacement, Tire Rotation, Brake Replacement)
Diagnosis:	Yes
Adjustment:	Yes
Service Operations:	Yes
Replacement:	Yes (Components, Gaskets, Seals, Hoses, Lights, etc.)
Disassembly Assembly:	Yes (Major components like Engine, Transmission, Suspension, Brakes, etc.)
Technical Depth
Depth:	Comprehensive (Factory Service Manual equivalent, used by dealership technicians)
Diagrams Included:	Yes (All service and repair procedures include diagrams)
Diagnostics:	Advanced diagnostic procedures included.
Troubleshooting:	Implied through diagnostic and repair procedures.

Manual Specifications
File Format
Format Type:	PDF within a RAR archive
Searchability:	Likely searchable text within the PDF, depending on the scan quality.
Print Quality
Printability:	Designed to be printed by the user.
Binding Type
Binding:	N/A (Digital download)
Paper Type
Paper Quality:	N/A (Digital download)

Engine Specifications
Primary Engine
Engine Type:	Naturally Aspirated Inline 4-Cylinder
Engine Code:	M16A
Displacement:	1.6 Liters (1586 cc)
Performance
Horsepower Est:	Approx. 125 PS (92 kW; 123 hp) at 6800 rpm (Varies slightly by market/spec)
Torque Est:	Approx. 156 Nm (115 lb-ft) at 4800 rpm (Varies slightly by market/spec)
Fuel System
Fuel Delivery:	Multi-point Fuel Injection (MPI)
Fuel Type:	Unleaded Gasoline
Engine Construction
Block Material:	Aluminum Alloy
Cylinder Head Material:	Aluminum Alloy
Valvetrain:	DOHC (Dual Overhead Camshafts), 16 Valves

Transmission
Standard
Transmission Type:	5-speed Manual Transmission
Optional
Transmission Type:	4-speed Automatic Transmission (Availability may vary by market)
Features
Drive Layout:	Front-Wheel Drive (FWD)

Dimensions
Exterior
Length Est:	Approx. 3755 mm
Width Est:	Approx. 1680 mm
Height Est:	Approx. 1550 mm
Wheelbase Est:	Approx. 2340 mm
Weights
Curb Weight Est Manual:	Approx. 1050 kg

Safety Features
Ratings
Crash Test Ratings:	Refer to Euro NCAP or equivalent local safety ratings for the specific model year and market. Generally received decent scores for its class at the time.
Active Features
Active Safety:	ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake Assist (BA)
Passive Features
Passive Safety:	Front Airbags, Front Side Airbags (Optional/Market Dependent), Seatbelt Pretensioners

Technology Features
Infotainment
Infotainment System:	Base models typically featured a basic CD/MP3 player with radio. Higher trims may have offered auxiliary input or improved speaker systems. OEM navigation was less common.
Driver Assistance
Driver Assistance Features:	Limited by modern standards. Primarily focused on core safety features like ABS. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Options:	Basic connectivity through AUX input for audio devices. Bluetooth for hands-free calling or audio streaming was not standard on all models.

Maintenance
Service Intervals
Oil Change Interval:	Typically 10,000 km or 12 months, whichever comes first (refer to manual for exact spec).
Spark Plug Replacement:	Refer to manual for mileage-based interval, often around 60,000-100,000 km depending on spark plug type.
Timing Belt Replacement:	The M16A engine uses a timing chain, which generally does not require periodic replacement unless issues arise.
Fluid Specifications
Engine Oil Type:	API SG/SH/SJ/SL/SM/SN or ILSAC GF-3/GF-4/GF-5. Viscosity typically 5W-30 or 0W-20, but check manual for specific recommendation.
Coolant Type:	Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific color/type (e.g., Suzuki Super Long Life Coolant).
Brake Fluid Type:	DOT 3 or DOT 4
Transmission Fluid Manual:	API GL-4, SAE 75W-90 (Refer to manual for exact specification and capacity).
Transmission Fluid Automatic:	Dexron III or equivalent (Refer to manual for exact specification and capacity).
Known Issues
Common Wear Items:	Clutch wear (especially if driven hard), suspension bushings, wheel bearings, and brake components are common wear items in performance-oriented vehicles.
Engine Performance Notes:	While generally reliable, the M16A can benefit from consistent maintenance to maintain peak performance. Carbon buildup on intake valves can occur in some turbocharged variants (though this manual covers naturally aspirated).

Vehicle History
Brand Heritage
Heritage:	Suzuki has a long history of producing reliable and often spirited smaller vehicles, with the Swift nameplate being a staple in their global lineup.
Model Evolution
Generation Context:	The RS416 Swift Sport represents the second generation of the Swift, introduced globally with a focus on improving performance and driving dynamics over its predecessor.
Production
Manufacturing Locations:	Primary manufacturing often in Japan and Hungary, depending on the market.

Awards & Recognition
Recognitions
Awards:	While specific awards for the 2004-2008 Swift Sport might be niche, the Swift model line has historically received accolades for its value, handling, and fuel efficiency in various automotive publications and awards.