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Suzuki SX4 RW420 HONG KONG Model 2006-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Chassis Code: RW420 Market: Hong Kong Generation First Generation Years: 2006-2014 Codes Engine Code Common: M15A, M16A, J20A (depending on specific market/variant, manual likely covers a primary engine) 👋 Introduction Market Position Segment: Subcompact crossover SUV Competitive Analysis Key Competitors: Nissan Qashqai (Dualis), Honda CR-V (earlier models), Toyota RAV4 (earlier models), Ford EcoSport (later models) Key Features Unique Selling Points: All-wheel-drive capability (optional in many markets), distinctive styling, practical interior for its size 📋 Manual Details Coverage Areas Coverage Years: 2006, 2007, 2008, 2009 Page Count Total Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging Transmission: Manual and Automatic Transmission systems (removal, installation, overhaul, diagnosis) Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, driveshafts, differentials Suspension: Front and rear suspension, shock absorbers, springs, control arms, steering knuckles Steering: Power steering system, steering rack, steering column Brakes: Brake system hydraulics, calipers, rotors, pads, parking brake, ABS (if equipped) Electrical: Wiring diagrams, battery, charging system, starting system, lighting, interior/exterior electrical components Body: Body panels, doors, windows, locks, exterior trim, interior trim, HVAC Chassis: Frame construction, collision repair information (likely general) Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation (if applicable) Repair Overhaul: Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation Adjustments: Precise adjustment procedures for various systems (e.g., brakes, clutch, engine timing where applicable) Torque Specifications: All critical fastener torque values for assembly and installation Fuel System Service: Fuel pump testing, fuel filter replacement (if applicable), injector cleaning procedures Cooling System Service: Radiator, thermostat, water pump replacement, coolant flush and fill procedures Exhaust System Service: Exhaust manifold, catalytic converter, muffler inspection and replacement HVAC System: Air conditioning system service, heater core replacement, blower motor diagnosis Body And Frame: Door panel removal, window regulator repair, bumper replacement, basic body panel alignment Lighting And Signals: Headlight/taillight bulb replacement, wiring checks for exterior lighting Tire And Wheel: Tire rotation, wheel alignment specifications, wheel bearing replacement Interior Trim: Dashboard removal, center console disassembly, seat removal Diagnostic Charts: Trouble code tables and diagnostic flowcharts for common issues Service Data: Critical measurements, wear limits, and specifications for various components Precautions: Detailed safety precautions and specific notes for performing repairs Technical Depth Depth: Comprehensive, covering everything from basic maintenance to major component overhaul and diagnostics Diagrams: Includes pictorial diagrams, exploded diagrams, and schematics for clarity Special Tools: References and illustrations of specialized tools required for specific repair operations 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download - User prints and binds) Paper Type Paper Type: N/A (Digital Download - User selects paper type) Compatibility Operating Systems: Windows, Mac, Linux OS Requirements Software Requirement: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement Cc: 1598 cc (for M16A engine, common for this generation and market) Performance Horsepower Ps: Approx. 107-112 PS (at around 6000 rpm, depending on specific engine variant) Torque Nm: Approx. 143-150 Nm (at around 4000-4400 rpm, depending on specific engine variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features AWD System: Intelligent All-Wheel Drive (i-AWD) available as an option 📐 Dimensions Exterior Length Mm: Approximately 4100-4135 mm Width Mm: Approximately 1755 mm Height Mm: Approximately 1600-1620 mm Weights Curb Weight Kg: Approximately 1200-1300 kg (depending on drivetrain and equipment) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (for models tested with relevant safety features) Active Features ABS: Anti-lock Braking System (ABS) often standard or optional E B D: Electronic Brake-force Distribution (EBD) often paired with ABS Passive Features Airbags: Front airbags, side airbags, curtain airbags (depending on trim level) 💡 Technology Features Infotainment Head Unit: Factory fitted radio/CD player with basic audio controls, often with auxiliary input. Driver Assistance Traction Control: Traction control (TCS) and Electronic Stability Program (ESP) were available on higher trims or as options. Connectivity Bluetooth: Bluetooth connectivity was not a standard feature on all models of this generation; available on higher trims or via aftermarket integration. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, refer to manual for specific intervals based on driving conditions. Air Filter Replacement: Every 20,000-40,000 km or as per manual inspection. Spark Plug Replacement: Typically around 80,000-100,000 km for iridium or platinum plugs. Fluid Specifications Engine Oil Grade: Suzuki recommends 5W-30 or 10W-40 synthetic or semi-synthetic engine oil, API SN or higher. Engine Oil Capacity Liters: Approximately 3.7-4.1 liters (including filter),...
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Suzuki SX4 RW420 HONG KONG Model 2006-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
SX4
Chassis Code:
RW420
Market:
Hong Kong
Generation
First Generation Years:
2006-2014
Codes
Engine Code Common:
M15A, M16A, J20A (depending on specific market/variant, manual likely covers a primary engine)
👋 Introduction
Market Position
Segment:
Subcompact crossover SUV
Competitive Analysis
Key Competitors:
Nissan Qashqai (Dualis), Honda CR-V (earlier models), Toyota RAV4 (earlier models), Ford EcoSport (later models)
Key Features
Unique Selling Points:
All-wheel-drive capability (optional in many markets), distinctive styling, practical interior for its size
📋 Manual Details
Coverage Areas
Coverage Years:
2006, 2007, 2008, 2009
Page Count
Total Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging
Transmission:
Manual and Automatic Transmission systems (removal, installation, overhaul, diagnosis)
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, driveshafts, differentials
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, steering knuckles
Steering:
Power steering system, steering rack, steering column
Brakes:
Brake system hydraulics, calipers, rotors, pads, parking brake, ABS (if equipped)
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting, interior/exterior electrical components
Body:
Body panels, doors, windows, locks, exterior trim, interior trim, HVAC
Chassis:
Frame construction, collision repair information (likely general)
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation (if applicable)
Repair Overhaul:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation
Adjustments:
Precise adjustment procedures for various systems (e.g., brakes, clutch, engine timing where applicable)
Torque Specifications:
All critical fastener torque values for assembly and installation
Fuel System Service:
Fuel pump testing, fuel filter replacement (if applicable), injector cleaning procedures
Cooling System Service:
Radiator, thermostat, water pump replacement, coolant flush and fill procedures
Exhaust System Service:
Exhaust manifold, catalytic converter, muffler inspection and replacement
HVAC System:
Air conditioning system service, heater core replacement, blower motor diagnosis
Body And Frame:
Door panel removal, window regulator repair, bumper replacement, basic body panel alignment
Lighting And Signals:
Headlight/taillight bulb replacement, wiring checks for exterior lighting
Tire And Wheel:
Tire rotation, wheel alignment specifications, wheel bearing replacement
Interior Trim:
Dashboard removal, center console disassembly, seat removal
Diagnostic Charts:
Trouble code tables and diagnostic flowcharts for common issues
Service Data:
Critical measurements, wear limits, and specifications for various components
Precautions:
Detailed safety precautions and specific notes for performing repairs
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to major component overhaul and diagnostics
Diagrams:
Includes pictorial diagrams, exploded diagrams, and schematics for clarity
Special Tools:
References and illustrations of specialized tools required for specific repair operations
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Download - User prints and binds)
Paper Type
Paper Type:
N/A (Digital Download - User selects paper type)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Requirements
Software Requirement:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement Cc:
1598 cc (for M16A engine, common for this generation and market)
Performance
Horsepower Ps:
Approx. 107-112 PS (at around 6000 rpm, depending on specific engine variant)
Torque Nm:
Approx. 143-150 Nm (at around 4000-4400 rpm, depending on specific engine variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
AWD System:
Intelligent All-Wheel Drive (i-AWD) available as an option
📐 Dimensions
Exterior
Length Mm:
Approximately 4100-4135 mm
Width Mm:
Approximately 1755 mm
Height Mm:
Approximately 1600-1620 mm
Weights
Curb Weight Kg:
Approximately 1200-1300 kg (depending on drivetrain and equipment)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (for models tested with relevant safety features)
Active Features
ABS:
Anti-lock Braking System (ABS) often standard or optional
E B D:
Electronic Brake-force Distribution (EBD) often paired with ABS
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (depending on trim level)
💡 Technology Features
Infotainment
Head Unit:
Factory fitted radio/CD player with basic audio controls, often with auxiliary input.
Driver Assistance
Traction Control:
Traction control (TCS) and Electronic Stability Program (ESP) were available on higher trims or as options.
Connectivity
Bluetooth:
Bluetooth connectivity was not a standard feature on all models of this generation; available on higher trims or via aftermarket integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, refer to manual for specific intervals based on driving conditions.
Air Filter Replacement:
Every 20,000-40,000 km or as per manual inspection.
Spark Plug Replacement:
Typically around 80,000-100,000 km for iridium or platinum plugs.
Fluid Specifications
Engine Oil Grade:
Suzuki recommends 5W-30 or 10W-40 synthetic or semi-synthetic engine oil, API SN or higher.
Engine Oil Capacity Liters:
Approximately 3.7-4.1 liters (including filter), refer to manual for exact capacity.
Coolant Type:
Ethylene glycol-based coolant, typically Suzuki's recommended Super Long Life Coolant (SLLC) or equivalent (pink or red).
Transmission Fluid Type Manual:
API GL-4 SAE 75W-90 Gear Oil
Transmission Fluid Type Automatic:
Suzuki ATF AW-1 or equivalent DEXRON-III/MERCON
Known Issues
Common Complaints:
Occasional reports of minor electrical gremlins, clutch wear in manual transmissions under heavy use, and some water pump or thermostat issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history in producing small, reliable, and capable vehicles, often with a focus on affordability and practicality.
Model Evolution
Sx4 Development:
The SX4 was developed as a joint project between Fiat and Suzuki, sharing platform elements with Fiat's Sedici. It was positioned as a compact crossover that blended hatchback practicality with SUV styling.
Production
Manufacturing Locations:
Primarily manufactured in Japan (by Suzuki) and Hungary (by Magyar Suzuki).
🏆 Awards & Recognition
Recognitions
Design Awards:
The SX4's distinctive styling received positive attention upon its release.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by year and region, generally considered average to good for its class.
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