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Suzuki Z90 LTZ90 2007-2009 Motorcycle Repair Service Manual

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$133.00
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This manual covers the Quadsport, also known as the LTZ90, for the model years 2007, 2008, and 2009. Designed as an entry-level youth ATV, the LT-Z90 builds upon an established reputation in powersports for reliable and performance-oriented vehicles. This model features an 88 cc air-cooled, four-stroke engine with a Mikuni VM16SH carburetor and an automatic Continuously Variable Transmission (CVT) with chain drive. Its engineering emphasizes durability and ease of use for younger riders, incorporating features like a throttle limiter and standard lighting for safety. This comprehensive factory repair service manual provides in-depth information for owners and technicians. It details complete tear-down and rebuild procedures, routine maintenance, and troubleshooting for all major systems, including the engine, transmission, fuel system, ignition, electrical components, chassis, suspension, and brakes. With 257 pages of English content, the manual includes detailed part diagrams, schematics, and wiring diagrams. It is designed to facilitate DIY repairs and professional workshop use, offering factory-level accuracy and detailed diagnostic procedures to ensure optimal vehicle performance and longevity. 🏷️ Basic Information Identification Make: Suzuki Model: LT-Z90 Quadsport Model Nickname: LTZ90 Product Name: Suzuki Z90 LTZ90 2007-2009 Motorcycle Repair Service Manual PDF Download Codes Model Years Covered: 2007, 2008, 2009 Model Year Abbreviations: 07, 08, 09 Model Code Variants: LTZ-90, LTZ 90, Quadsport, Quad Sport 👋 Introduction Market Position Target Audience: Owners of 2007-2009 Suzuki LT-Z90 Quadsport, DIY enthusiasts, independent repair shops. Value Proposition: Provides comprehensive factory-level repair and maintenance information for cost-effective ownership and upkeep. Competitive Analysis Competition: Competes with other aftermarket repair manuals, but this is a factory service manual, offering higher accuracy and detail. Key Features Manual Advantages: Searchable, clickable chapters, no print restrictions, detailed diagrams, torque specifications, comprehensive coverage. Seller Offering: P.S. Manuals - DIY specialist with over 15,000 manuals in stock, offering free support for download issues. 📋 Manual Details Coverage Areas Primary Coverage: Complete tear down and rebuild, maintenance, troubleshooting, repair Technical Diagrams Included: Part diagrams, schematics, wiring diagrams Component Focus: Engine, transmission, fuel system, ignition, electrical, chassis, suspension, brakes, bodywork Page Count Total Pages: 257 Manual Type Type: Factory Repair Service Manual Purpose: DIY repairs, professional workshop use Language Language: English Format Format: PDF Download File Features: Clickable chapters, searchable text Usage Restrictions: No restrictions on printing or saving/burning to disc 📖 Manual Coverage Systems Covered Engine Systems: Fuel system (carburetor, fuel pump), ignition system (stator, magneto, spark plug), lubrication, cooling system (coolant), valve train (valve clearance, camshaft, crankshaft), piston, connecting rod, cylinder, exhaust system, intake system Transmission And Drivetrain: Transmission operation, primary reduction gear, drive shaft, rear axle, swingarm, suspension (struts, linkage) Electrical Systems: Battery, charging system (rectifier, regulator, stator), starter motor, lighting, switches (ignition, kill switch), fuses, error codes Chassis And Body: Frame, body panels, plastics, seat, handlebars, fenders, footpegs, steering system, wheels, tires Braking Systems: Brake pads, brake levers, brake lines, brake calipers, brake discs (rotors) Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (engine oil, coolant), filter replacements, lubrication, tire pressure adjustment, valve clearance adjustment, spark plug replacement, drive chain adjustment Repair Procedures: Engine rebuild (complete tear down and rebuild), carburetor overhaul, transmission repair, suspension repair, brake system repair, electrical component replacement, body panel repair/replacement Troubleshooting Guides: Diagnostic procedures, common problems (e.g., no spark, starting issues, performance problems), error code interpretation Installation Procedures: Component installation, accessory installation (implied) Technical Depth Depth: Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission overhauls. Diagnostic Capabilities: Detailed troubleshooting sections with specific symptoms and likely causes. 📊 Manual Specifications File Format Format: PDF Accessibility: Instant download Storage Considerations: Can be up to 1 Gig in size, requires sufficient storage space and stable internet connection. Print Quality Print Restriction: Printable Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, SOHC, 2-valve Displacement: 88 cc Bore X Stroke: 49.0 mm x 48.0 mm Compression Ratio: 9.2:1 Lubrication: Wet sump Cooling System: Air-cooled Performance Horsepower: Not explicitly stated in product description, but typical for this class is around 6-8 HP. Torque: Not explicitly stated in product description. Fuel System Fuel Delivery: Carburetor (Mikuni VM16SH) Carburetor Details: Includes specifications for jetting, mixture screw adjustment, float height. Fuel Type: Unleaded gasoline Fuel Tank Capacity: 2.4 L (0.6 US qt) 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Chain drive Features Transmission Coverage: Includes inspection, adjustment, and component replacement for the CVT and drive chain. 📐 Dimensions Exterior Overall Length: 1505 mm (59.3 in) Overall Width: 940 mm (37.0 in) Overall Height: 975 mm (38.4 in) Wheelbase: 1005 mm (39.6 in) Ground Clearance: 140 mm (5.5 in) Weights Dry Weight: 82 kg (181 lbs) Curb Weight: Not specified in product description, but typically slightly higher than dry weight. 🛡️ Safety Features Ratings Safety Ratings: Not applicable for this type of...
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Type: Motorcycle
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Sku: 85149
Collections: ALL ATV Powersports Suzuki

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Suzuki Z90 LTZ90 2007-2009 Motorcycle Repair Service ManualSuzuki Z90 LTZ90 2007-2009 Motorcycle Repair Service ManualSuzuki Z90 LTZ90 2007-2009 Motorcycle Repair Service Manual
This manual covers the Quadsport, also known as the LTZ90, for the model years 2007, 2008, and 2009. Designed as an entry-level youth ATV, the LT-Z90 builds upon an established reputation in powersports for reliable and performance-oriented vehicles. This model features an 88 cc air-cooled, four-stroke engine with a Mikuni VM16SH carburetor and an automatic Continuously Variable Transmission (CVT) with chain drive. Its engineering emphasizes durability and ease of use for younger riders, incorporating features like a throttle limiter and standard lighting for safety. This comprehensive factory repair service manual provides in-depth information for owners and technicians. It details complete tear-down and rebuild procedures, routine maintenance, and troubleshooting for all major systems, including the engine, transmission, fuel system, ignition, electrical components, chassis, suspension, and brakes. With 257 pages of English content, the manual includes detailed part diagrams, schematics, and wiring diagrams. It is designed to facilitate DIY repairs and professional workshop use, offering factory-level accuracy and detailed diagnostic procedures to ensure optimal vehicle performance and longevity.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z90 Quadsport
Model Nickname:
LTZ90
Product Name:
Suzuki Z90 LTZ90 2007-2009 Motorcycle Repair Service Manual PDF Download
Codes
Model Years Covered:
2007, 2008, 2009
Model Year Abbreviations:
07, 08, 09
Model Code Variants:
LTZ-90, LTZ 90, Quadsport, Quad Sport
👋 Introduction
Market Position
Target Audience:
Owners of 2007-2009 Suzuki LT-Z90 Quadsport, DIY enthusiasts, independent repair shops.
Value Proposition:
Provides comprehensive factory-level repair and maintenance information for cost-effective ownership and upkeep.
Competitive Analysis
Competition:
Competes with other aftermarket repair manuals, but this is a factory service manual, offering higher accuracy and detail.
Key Features
Manual Advantages:
Searchable, clickable chapters, no print restrictions, detailed diagrams, torque specifications, comprehensive coverage.
Seller Offering:
P.S. Manuals - DIY specialist with over 15,000 manuals in stock, offering free support for download issues.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete tear down and rebuild, maintenance, troubleshooting, repair
Technical Diagrams Included:
Part diagrams, schematics, wiring diagrams
Component Focus:
Engine, transmission, fuel system, ignition, electrical, chassis, suspension, brakes, bodywork
Page Count
Total Pages:
257
Manual Type
Type:
Factory Repair Service Manual
Purpose:
DIY repairs, professional workshop use
Language
Language:
English
Format
Format:
PDF Download
File Features:
Clickable chapters, searchable text
Usage Restrictions:
No restrictions on printing or saving/burning to disc
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel system (carburetor, fuel pump), ignition system (stator, magneto, spark plug), lubrication, cooling system (coolant), valve train (valve clearance, camshaft, crankshaft), piston, connecting rod, cylinder, exhaust system, intake system
Transmission And Drivetrain:
Transmission operation, primary reduction gear, drive shaft, rear axle, swingarm, suspension (struts, linkage)
Electrical Systems:
Battery, charging system (rectifier, regulator, stator), starter motor, lighting, switches (ignition, kill switch), fuses, error codes
Chassis And Body:
Frame, body panels, plastics, seat, handlebars, fenders, footpegs, steering system, wheels, tires
Braking Systems:
Brake pads, brake levers, brake lines, brake calipers, brake discs (rotors)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes (engine oil, coolant), filter replacements, lubrication, tire pressure adjustment, valve clearance adjustment, spark plug replacement, drive chain adjustment
Repair Procedures:
Engine rebuild (complete tear down and rebuild), carburetor overhaul, transmission repair, suspension repair, brake system repair, electrical component replacement, body panel repair/replacement
Troubleshooting Guides:
Diagnostic procedures, common problems (e.g., no spark, starting issues, performance problems), error code interpretation
Installation Procedures:
Component installation, accessory installation (implied)
Technical Depth
Depth:
Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission overhauls.
Diagnostic Capabilities:
Detailed troubleshooting sections with specific symptoms and likely causes.
📊 Manual Specifications
File Format
Format:
PDF
Accessibility:
Instant download
Storage Considerations:
Can be up to 1 Gig in size, requires sufficient storage space and stable internet connection.
Print Quality
Print Restriction:
Printable
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, 2-valve
Displacement:
88 cc
Bore X Stroke:
49.0 mm x 48.0 mm
Compression Ratio:
9.2:1
Lubrication:
Wet sump
Cooling System:
Air-cooled
Performance
Horsepower:
Not explicitly stated in product description, but typical for this class is around 6-8 HP.
Torque:
Not explicitly stated in product description.
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM16SH)
Carburetor Details:
Includes specifications for jetting, mixture screw adjustment, float height.
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
2.4 L (0.6 US qt)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
Chain drive
Features
Transmission Coverage:
Includes inspection, adjustment, and component replacement for the CVT and drive chain.
📐 Dimensions
Exterior
Overall Length:
1505 mm (59.3 in)
Overall Width:
940 mm (37.0 in)
Overall Height:
975 mm (38.4 in)
Wheelbase:
1005 mm (39.6 in)
Ground Clearance:
140 mm (5.5 in)
Weights
Dry Weight:
82 kg (181 lbs)
Curb Weight:
Not specified in product description, but typically slightly higher than dry weight.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for this type of vehicle (ATV) in traditional automotive crash test ratings.
Active Features
Braking System:
Front disc brake, Rear drum brake (or disc, depending on specific sub-model configuration - manual will clarify).
Throttle Limiter:
Often includes an adjustable throttle limiter for younger riders, details should be in the manual.
Passive Features
Lighting:
Headlight, taillight, brake light.
Bodywork Protection:
Fenders and body panels offer some protection from debris.
💡 Technology Features
Infotainment
Infotainment Features:
None (Basic youth ATV).
Driver Assistance
Driver Assistance:
None (Basic youth ATV).
Connectivity
Connectivity Options:
None (Basic youth ATV).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 1000 km (600 miles) or 6 months, or more frequently with hard use (details in manual).
Air Filter Cleaning Replacement:
Recommended every 2000 km (1200 miles) or as needed based on conditions (details in manual).
Spark Plug Inspection Replacement:
Recommended every 6000 km (3700 miles) or annually (details in manual).
Valve Clearance Check:
Recommended every 6000 km (3700 miles) or annually (details in manual).
Brake Inspection:
Inspect at every service, adjust as needed.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE, SF or SG classification (manual will specify exact grade and API rating).
Engine Oil Capacity:
Approximately 1.0 L (1.05 US qt) when filter is changed (manual will provide exact capacity).
Coolant Type:
Ethylene glycol based antifreeze, mixed with distilled water (manual will specify ratio and type).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (manual will specify).
Known Issues
Common Problems:
Carburetor gumming due to fuel sitting, occasional electrical connection issues, wear and tear on suspension components with heavy use. (Manual provides solutions for these).
No Spark Troubleshooting:
Covered in detail, including checks for stator, ignition coil, CDI unit, and wiring.
📚 Vehicle History
Brand Heritage
Suzuki Heritage:
Suzuki has a long and successful history in powersports, known for reliable and performance-oriented motorcycles and ATVs.
Model Evolution
Ltz90 Evolution:
The LT-Z90 was designed as an entry-level youth ATV, building on Suzuki's experience with larger Quadsport models. This generation (2007-2009) refined the platform for its target market.
Production
Manufacturing Location:
Typically manufactured in Japan or by Suzuki's global manufacturing partners.
Production Period:
2007-2009 (specific to this manual).
🏆 Awards & Recognition
Recognitions
Awards:
No specific awards mentioned in the product description, but Suzuki ATVs are generally well-regarded for their reliability and performance in their class.
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