TEREX TA27 TA-27 TIER 3 DUMP Truck Workshop Service Manual
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🏷️ Basic Information Identification Make: Terex Model: TA27 TA-27 Articulated Dump Truck Generation: Tier 3 Codes Engine Code: QSM11 Transmission Code: ZF 6WG 260 👋 Introduction Market Position Market Position: The Terex TA27 Articulated Dump Truck (ADT) is designed for heavy-duty construction, mining, and quarrying applications, offering robust performance and high payload capacity in challenging environments. This manual supports the maintenance and repair of this specialized equipment. Competitive Analysis Competitive Analysis: Terex ADTs compete with manufacturers such as Caterpillar, Volvo CE, Komatsu, and John Deere in the articulated hauler segment. Key differentiators often include payload capacity, fuel efficiency, drivetrain robustness, and operator comfort. This manual ensures operators and technicians have the necessary information to maintain peak performance. Key Features Key Features: Articulated steering for excellent maneuverability, robust chassis for extreme conditions, powerful Tier 3 compliant diesel engine, durable ZF automatic transmission, and advanced hydraulic systems for efficient operation and dumping. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive service and repair for Terex TA27 Articulated Dump Truck (Tier 3), including engine, transmission, chassis, hydraulics, electrical, and operator's compartment systems. Includes a separate Parts Catalog. Page Count Page Count: Not Specified (Electronic PDF format) Manual Type Manual Type: Workshop Service Manual & Parts Catalog Language Language: English Format Format: PDF Download (ZIP archive) 📖 Manual Coverage Systems Covered Systems Covered: General Information, Chassis System, Frames System, Articulation and Oscillation Pivot, Hood and Mounting, Engine System, Engine and Mounting, Cooling Fan System, Air Cleaner System, Transmission System, Drivelines System, Front Axle Group, Differential Drive Head, Centre Axle System, Rear Axle Group, Wheel Rim and Tyre, Brake Parts, Parking Brake, Suspension System, Fuel System, Electronic Foot Pedal, Cooling System, Radiator and Mounting, Transmission Oil Cooler, Hydraulic Oil Cooler, Main Hydraulic Valve, Steering System Schematic, Steering Valve, Steering Cylinder, Body System Schematic, Hydraulic Tank, Main Hydraulic Pump, Body Control Lever, Body Cylinder System, Braking System, Accumulators System, Treadle Valve System, Operator's Compartment, Cab and Mounting, Driver Seat and Mounting, Air Conditioning, Body and Mounting, Lubrication System, Axle Bolt and Nut, Electrical System, Hydraulic System ECU, Switches and Sensors, Circuit Diagrams. Procedures Included Procedures Included: Repair, Service, Maintenance, Troubleshooting, Diagnostics, Component Replacement, System Overhaul, Torque Specifications, Welding Procedures, Technical Data, Lubrication Guidelines. Technical Depth Technical Depth: Expert-level detail suitable for professional mechanics and experienced DIY users. Covers complete disassembly, repair, and reassembly of all major vehicle systems and components. Includes diagnostic information and troubleshooting trees. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution digital images and diagrams, suitable for clear printing of individual pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: Cummins QSM11 Performance Engine Type: 10.8L 6-Cylinder In-Line, 4-Cycle, Water-Cooled, Turbocharged Diesel Engine Horsepower: Varies by specific TA27 configuration, typically in the range of 280-330 HP (approx. 209-246 kW). Engine Torque: Varies by specific TA27 configuration, typically in the range of 1050-1250 lb-ft (approx. 1424-1695 Nm). Fuel System Fuel System: High-pressure common rail (HPCR) fuel injection system. 🔧 Transmission Standard Standard Transmission: ZF 6WG 260 Optional Optional Transmission: Not specified, but ZF transmissions are standard for this class of equipment. Features Transmission Features: 6-speed automatic, electronically controlled with a sophisticated shift logic for optimal performance and fuel efficiency. Features integrated torque converter with lock-up clutch for improved efficiency on the go. 📐 Dimensions Exterior Overall Length: Varies by configuration, typically around 8.5 - 9.5 meters (28 - 31 ft). Overall Width: Varies by configuration, typically around 2.7 - 3.0 meters (9 - 10 ft). Overall Height: Varies by configuration, typically around 3.2 - 3.5 meters (10.5 - 11.5 ft) to the top of the cab. Cargo Payload Capacity: 27,000 kg (approximately 59,500 lbs or 27 tonnes). Body Volume Heaped: Approx. 17.5 cubic meters (22.9 cubic yards). Weights Operating Weight: Varies by configuration, typically around 22,000 - 24,000 kg (48,500 - 52,900 lbs). 🛡️ Safety Features Ratings Safety Ratings: Designed to meet robust industry safety standards for heavy construction equipment. Specific ratings not publicly detailed as for passenger vehicles. Active Features Active Safety Features: Advanced braking system (wet multi-disc brakes), robust suspension for stability, articulated steering for controlled maneuverability, hydraulic systems with integrated safety valves, integrated rollover protection structure (ROPS) and falling object protection structure (FOPS) in cab design. Passive Features Passive Safety Features: Reinforced cab structure (ROPS/FOPS), seat belts, operator visibility enhancements, exhaust retarder, engine shutdown systems. 💡 Technology Features Infotainment Infotainment System: Basic operator controls. Not equipped with consumer-style infotainment systems. Focus is on operational efficiency and diagnostics. Driver Assistance Driver Assistance Features: The manual covers electronic foot pedal controls, which are a form of driver interface technology. Some models may have basic diagnostic displays within the cab. Connectivity Connectivity: No standard telematics or external connectivity features are implied for this model/era. Focus is...
The Terex TA27 Articulated Dump Truck (ADT) is designed for heavy-duty construction, mining, and quarrying applications, offering robust performance and high payload capacity in challenging environments. This manual supports the maintenance and repair of this specialized equipment.
Competitive Analysis
Competitive Analysis:
Terex ADTs compete with manufacturers such as Caterpillar, Volvo CE, Komatsu, and John Deere in the articulated hauler segment. Key differentiators often include payload capacity, fuel efficiency, drivetrain robustness, and operator comfort. This manual ensures operators and technicians have the necessary information to maintain peak performance.
Key Features
Key Features:
Articulated steering for excellent maneuverability, robust chassis for extreme conditions, powerful Tier 3 compliant diesel engine, durable ZF automatic transmission, and advanced hydraulic systems for efficient operation and dumping.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive service and repair for Terex TA27 Articulated Dump Truck (Tier 3), including engine, transmission, chassis, hydraulics, electrical, and operator's compartment systems. Includes a separate Parts Catalog.
Page Count
Page Count:
Not Specified (Electronic PDF format)
Manual Type
Manual Type:
Workshop Service Manual & Parts Catalog
Language
Language:
English
Format
Format:
PDF Download (ZIP archive)
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Chassis System, Frames System, Articulation and Oscillation Pivot, Hood and Mounting, Engine System, Engine and Mounting, Cooling Fan System, Air Cleaner System, Transmission System, Drivelines System, Front Axle Group, Differential Drive Head, Centre Axle System, Rear Axle Group, Wheel Rim and Tyre, Brake Parts, Parking Brake, Suspension System, Fuel System, Electronic Foot Pedal, Cooling System, Radiator and Mounting, Transmission Oil Cooler, Hydraulic Oil Cooler, Main Hydraulic Valve, Steering System Schematic, Steering Valve, Steering Cylinder, Body System Schematic, Hydraulic Tank, Main Hydraulic Pump, Body Control Lever, Body Cylinder System, Braking System, Accumulators System, Treadle Valve System, Operator's Compartment, Cab and Mounting, Driver Seat and Mounting, Air Conditioning, Body and Mounting, Lubrication System, Axle Bolt and Nut, Electrical System, Hydraulic System ECU, Switches and Sensors, Circuit Diagrams.
Expert-level detail suitable for professional mechanics and experienced DIY users. Covers complete disassembly, repair, and reassembly of all major vehicle systems and components. Includes diagnostic information and troubleshooting trees.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution digital images and diagrams, suitable for clear printing of individual pages.
Varies by specific TA27 configuration, typically in the range of 280-330 HP (approx. 209-246 kW).
Engine Torque:
Varies by specific TA27 configuration, typically in the range of 1050-1250 lb-ft (approx. 1424-1695 Nm).
Fuel System
Fuel System:
High-pressure common rail (HPCR) fuel injection system.
🔧 Transmission
Standard
Standard Transmission:
ZF 6WG 260
Optional
Optional Transmission:
Not specified, but ZF transmissions are standard for this class of equipment.
Features
Transmission Features:
6-speed automatic, electronically controlled with a sophisticated shift logic for optimal performance and fuel efficiency. Features integrated torque converter with lock-up clutch for improved efficiency on the go.
📐 Dimensions
Exterior
Overall Length:
Varies by configuration, typically around 8.5 - 9.5 meters (28 - 31 ft).
Overall Width:
Varies by configuration, typically around 2.7 - 3.0 meters (9 - 10 ft).
Overall Height:
Varies by configuration, typically around 3.2 - 3.5 meters (10.5 - 11.5 ft) to the top of the cab.
Cargo
Payload Capacity:
27,000 kg (approximately 59,500 lbs or 27 tonnes).
Body Volume Heaped:
Approx. 17.5 cubic meters (22.9 cubic yards).
Weights
Operating Weight:
Varies by configuration, typically around 22,000 - 24,000 kg (48,500 - 52,900 lbs).
🛡️ Safety Features
Ratings
Safety Ratings:
Designed to meet robust industry safety standards for heavy construction equipment. Specific ratings not publicly detailed as for passenger vehicles.
Active Features
Active Safety Features:
Advanced braking system (wet multi-disc brakes), robust suspension for stability, articulated steering for controlled maneuverability, hydraulic systems with integrated safety valves, integrated rollover protection structure (ROPS) and falling object protection structure (FOPS) in cab design.
Basic operator controls. Not equipped with consumer-style infotainment systems. Focus is on operational efficiency and diagnostics.
Driver Assistance
Driver Assistance Features:
The manual covers electronic foot pedal controls, which are a form of driver interface technology. Some models may have basic diagnostic displays within the cab.
Connectivity
Connectivity:
No standard telematics or external connectivity features are implied for this model/era. Focus is on internal electronic controls for engine and transmission.
🔧 Maintenance
Service Intervals
Daily Checks:
Engine oil level, coolant level, hydraulic oil level, tire pressure and condition, brake system fluid level, general inspection for leaks and damage, articulation pivot lubrication points, operational checks.
Engine Oil Change Interval:
Typically every 250-500 operating hours, depending on operating conditions and oil analysis. Consult manual for specific QSM11 recommendations.
Hydraulic Oil Change Interval:
Typically every 2000-4000 operating hours, or based on oil analysis. Manual will detail filter change intervals.
Transmission Oil Change Interval:
Typically every 1000-2000 operating hours. Manual specifies fluid type and filter replacement.
Fluid Specifications
Engine Oil Specification:
API CJ-4 or equivalent, SAE 15W-40 or 10W-40 (depending on ambient temperature). Refer to manual for exact Cummins specification.
Hydraulic Oil Specification:
ISO VG 46 or 32 hydraulic oil (often specified as Terex HDA 46 or equivalent). Manual will detail specific viscosity and additive requirements.
Transmission Oil Specification:
ZF TE-ML 01 or TE-ML 07 equivalent. Typically a proprietary automatic transmission fluid (ATF) or heavy-duty transmission fluid specified by ZF. Manual will specify exact type.
Coolant Specification:
Heavy-duty antifreeze/coolant (e.g., OAT or HOAT), typically a 50/50 mix with deionized water. Extended life coolant (ELC) often used. Refer to manual for specific type and freeze protection.
Known Issues
Known Issues:
Common issues in heavy equipment of this era can include wear on articulation pivot components, hydraulic system leaks, potential for electronic control unit (ECU) issues, and standard diesel engine maintenance needs (e.g., injector service, turbocharger checks). Manual provides diagnostic procedures for these.
Filter Part Numbers
Engine Oil Filter Part Number:
Refer to manual; likely Cummins part number or equivalent (e.g., Fleetguard LF9009).
Transmission Filter Part Number:
Refer to manual; ZF specific part number or equivalent for 6WG 260.
Hydraulic Filter Part Number:
Refer to manual; Terex or Mann/Donaldson equivalent.
Lubrication
Lubrication Points:
Articulation pivot, steering pivot, suspension joints, driveshaft U-joints, lift cylinder pivots, body hinge points, wheel bearings. Specific greases and intervals detailed in the manual.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Terex Corporation has a long history in the construction and materials processing industries, with a reputation for producing durable and reliable heavy equipment. The acquisition of brands like Euclid has contributed to their expertise in off-highway trucks.
Model Evolution
Model Evolution:
The TA27 is part of Terex's long-standing line of articulated dump trucks, which have evolved significantly over decades to incorporate advancements in engine technology (like Tier 3 emissions standards), drivetrain efficiency, and operator ergonomics.
Production
Production Years:
The Tier 3 specification for the QSM11 engine places the production era generally in the mid-2000s to early 2010s, depending on regional emission regulations. Exact production start/end dates for this specific variant would require further model code research.
Manufacturing Locations:
Terex heavy equipment manufacturing facilities are globally distributed, with significant operations historically in North America and Europe. Specific TA27 production locations may vary.
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards for the TA27 are not widely publicized. Terex equipment is generally recognized for its durability and performance in demanding construction environments.