The Toyota MR2 Spyder (W30), produced from 2000 to 2007, is a compact, rear-wheel-drive sports car celebrated for its mid-engined layout, delivering optimal weight distribution and engaging handling. This third-generation model revitalized the MR2 lineage as a pure, lightweight, two-seater roadster, offering an exhilarating driving experience. Featuring a 1.8-liter 1ZZ-FE engine producing 138 horsepower and available with either a 5-speed manual or a 6-speed Sequential Manual Transmission, the MR2 Spyder was designed for driving enthusiasts. Its nimble chassis, combined with a convertible design, makes it a distinctive choice in its segment, often compared to contemporaries like the Honda S2000 and Mazda Miata. This comprehensive service and repair manual provides detailed information essential for the maintenance and repair of your 2002 Toyota MR2 Spyder. It covers all major vehicle systems, including the engine, drivetrain, suspension, steering, brakes, and electrical systems, with specific procedures for diagnostics, scheduled maintenance, and component overhauls. The manual includes critical technical specifications, torque values, fluid requirements, and troubleshooting guides to assist both owners and professional technicians. With step-by-step instructions and clear explanations, this resource is designed to ensure your vehicle remains in optimal condition and performs to its full potential. 🏷️ Basic Information Identification Make: Toyota Model: MR2 Spyder Year: 2002 Chassis Code: W30 (First Generation) Generation Generation Name: Third Generation Generation Years: 2000-2007 👋 Introduction Market Position Segment: Compact, mid-engined, rear-wheel-drive sports car. Target Audience: Enthusiasts, DIY mechanics, owners seeking to maintain or repair their vehicle. Competitive Analysis Competitors: Honda S2000, Mazda Miata (MX-5), Porsche Boxster. Key Features Manual Convenience: Instant online access, eliminates need for bulky printed manuals, cost-effective. Key Features Vehicle Mid Engine Layout: Optimal weight distribution and handling characteristics. Convertible Design: Two-seater roadster experience. 📋 Manual Details Coverage Manual Type: Service and Repair Manual Software Language: English Format: PDF Download (Digital Access) Licensed: Officially Licensed (RepairSurge with OE materials) Access Duration: 1 Year (with discounts for extensions) 📖 Manual Coverage Systems Engine Repair: Complete engine overhaul, diagnostics, timing belt/chain, lubrication system, cooling system, fuel system, exhaust system. Drivetrain Repair: Transmission (manual and automatic if applicable), clutch system, differentials, drive axles, CV joints. Suspension Steering: Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, steering rack, power steering system. Brake System: Brake system diagnostics, hydraulic lines, calipers, rotors, pads, parking brake, ABS system. Electrical System: Wiring diagrams, battery, alternator, starter, lighting systems, fuses, relays, engine control unit (ECU), body control module (BCM). HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, components (compressor, condenser, evaporator). Body And Chassis: Body panel repair, door mechanisms, convertible top operation, chassis diagnostics, frame alignment. Fuel System Details: Fuel pump, injectors, fuel lines, fuel pressure regulator, evaporative emissions (EVAP) system. Exhaust System Details: Exhaust manifold, catalytic converter, muffler, oxygen sensors. Cooling System Details: Radiator, coolant reservoir, thermostat, water pump, cooling fan, hoses. Steering System Details: Steering wheel, steering column, power steering pump, fluid reservoir, steering rack and pinion, tie rods. Procedures Maintenance: Scheduled maintenance, oil changes, fluid checks and replacements, filter replacements, tune-ups. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides. Repair Procedures: Step-by-step repair instructions for all major vehicle systems. Technical Specifications: Torque specifications, clearances, fluid capacities, diagnostic trouble codes (DTCs). Engine Diagnostics: OBD-II diagnostics, reading trouble codes, interpreting sensor data. Transmission Diagnostics: Clutch adjustment and replacement, SMT system troubleshooting. Brake System Repair: Brake pad and rotor replacement, caliper servicing, brake bleeding procedures. Electrical Troubleshooting: Fuse box locations, relay testing, common circuit issues, starting and charging system diagnosis. Convertible Top Service: Operation, maintenance, and repair of the power-operated convertible soft top. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to advanced diagnostics and full component overhauls. Torque Specs: Detailed torque specifications for all major fasteners. 📊 Manual Specifications File Characteristics File Format: PDF Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for workshop use. Compatibility: Compatible with PC, laptop, smartphone, tablet via web browser. ⚙️ Engine Specifications Primary Engine Engine Code: 1ZZ-FE Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i Displacement: 1.8 Liter (1794 cc) Performance Horsepower: 138 hp @ 6400 rpm Torque: 126 lb-ft @ 4200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane recommended, 91+ for optimal performance) 🔧 Transmission Standard Type: 5-speed Manual Transmission (E351) Optional Type: 6-speed Sequential Manual Transmission (SMT) Features Clutch: Hydraulically actuated single dry plate clutch Drive: Rear-wheel drive (RWD) 📐 Dimensions Exterior Length: 153.0 inches (3885 mm) Width: 66.7 inches (1695 mm) Height: 49.4 inches (1255 mm) Wheelbase: 81.5 inches (2070 mm) Weights Curb Weight Manual: Approximately 2195 lbs (996 kg) Curb Weight Smt: Approximately 2227 lbs (1010 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: ★★★★☆ (4/5 Stars) NHTSA Front Impact Passenger: ★★★★☆ (4/5 Stars) NHTSA Side Impact Driver: ★★★★☆ (4/5 Stars) NHTSA Side Impact Rear Passenger: ★★★★☆ (4/5 Stars) Active...