The RAV4, a pioneering compact SUV introduced in 1999, is celebrated for its innovative blend of car-like comfort and SUV utility, including available all-wheel drive. Built on a car-based platform, it offered a more refined driving experience than traditional truck-based SUVs, making it an ideal choice for daily commuting and light adventures. This first-generation model, with its 2.0-liter 3S-FE engine and durable engineering, established a reputation for reliability and quality in the burgeoning sport utility vehicle market. Its practical design, featuring ample cargo space and a comfortable interior, cemented its position as a popular and capable vehicle. This comprehensive service and repair manual provides in-depth information for the 1999 RAV4 (XA10 chassis). Covering all major systems from the engine and transmission to the suspension, brakes, and electrical components, this manual offers factory-level detail. It includes detailed procedures for maintenance, troubleshooting, diagnostics, disassembly, and assembly, along with essential technical specifications, torque values, and wiring diagrams. This resource is designed to assist owners, mechanics, and technicians in accurately maintaining, diagnosing, and repairing the vehicle, ensuring its continued performance and longevity. 🏷️ Basic Information Identification Make: Toyota Model: RAV4 Year: 1999 Codes Chassis Code: XA10 Vin Model Code Prefix: JTD 👋 Introduction Market Position Vehicle Segment: Compact SUV (Sport Utility Vehicle), pioneered the car-based SUV segment. Competitive Analysis Key Competitors 1999: Honda CR-V, Subaru Forester, Nissan Xterra, Jeep Cherokee (XJ). Key Features Vehicle Philosophy: Car-like comfort and handling with the utility and AWD capability of an SUV. Manual Value Proposition: Officially licensed, factory-derived data for accurate and reliable repairs, bridging the gap between basic DIY guides and expensive dealership service. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Primary Regions Covered: North America (likely, based on vendor) Page Count Estimated Page Count: 1500-2500 (typical for factory service manuals of this era, though digital format may vary presentation) Manual Type Manual Format: Software / Digital Download (PDF) Language Language: English Format Access Method: Online access with 1-year subscription, renewable. Device Compatibility: PC, Laptop, Smartphone, Tablet (via web browser) 📖 Manual Coverage Systems Covered Engine: Yes, complete overhaul, diagnostics, tuning, emissions. Transmission Manual: Yes, repair, adjustment, fluid service. Transmission Automatic: Yes, repair, adjustment, fluid service, torque converter. Drivetrain: Yes, front-wheel drive, all-wheel drive (AWD) system, differentials, driveshafts, CV joints. Suspension Front: Yes, struts, coil springs, control arms, bushings, wheel bearings. Suspension Rear: Yes, trailing arms, coil springs, shock absorbers, bushings. Steering: Yes, power steering system, rack and pinion, steering column, tie rods. Brakes: Yes, front disc, rear drum (or disc on some AWD models), ABS, parking brake, hydraulic system. Electrical System: Yes, battery, charging system, starter, ignition, lighting, power windows, door locks. Body And Frame: Yes, exterior panels, interior trim, glass, doors, tailgate, chassis diagnostics. Heating And Air Conditioning: Yes, HVAC system, compressor, condenser, evaporator, climate controls. Restraints: Yes, airbags, seatbelt systems. Procedures Included Maintenance: Yes, oil changes, filter replacements, fluid checks/changes, tune-ups, belt replacements. Troubleshooting: Yes, diagnostic charts, symptom-based troubleshooting, fault code interpretation (OBD-II). Repair: Yes, detailed step-by-step repair procedures for all major components and systems. Diagnostics: Yes, extensive diagnostic procedures, including electrical system testing and component testing. Disassembly And Assembly: Yes, complete procedures for engine, transmission, suspension, steering, and body components. Wiring Diagrams: Yes, comprehensive electrical wiring schematics for all circuits. Technical Depth Depth Level: Factory-level detail, suitable for professional technicians and advanced DIYers. Special Tools: Identifies and describes necessary special tools for specific repairs. Torque Specifications: Detailed torque specifications for all critical fasteners. Clearances And Tolerances: Provides essential component clearances and wear tolerances for rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Searchability: Likely searchable text, enabling quick information retrieval. Binding Type Digital Nature: No physical binding; accessed digitally. Paper Type Digital Nature: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 3S-FE Engine Type: Inline 4-Cylinder, DOHC (Double Overhead Camshaft), 16-valve Displacement: 2.0 Liters (1998 cc) Performance Horsepower: 127 hp @ 5500 rpm (approx.) Torque: 132 lb-ft @ 4400 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (SFI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Management Ignition System: Distributorless Ignition System (DIS) with individual ignition coils. 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Electronically Controlled Automatic Transmission (ECT) Features AWD System: Available viscous coupling full-time All-Wheel Drive (AWD) system on some models. Transmission Fluid Spec: Manual: GL-4 SAE 75W-90. Automatic: Dexron III (or equivalent). 📐 Dimensions Exterior Length: 164.0 inches Width: 69.1 inches Height: 66.1 inches Wheelbase: 98.4 inches Weights Curb Weight FWD: Approx. 2,955 lbs Curb Weight AWD: Approx. 3,130 lbs Cargo Cargo Volume Seats Up: Approx. 29.8 cu ft Cargo Volume Seats Down: Approx. 69.3 cu ft 🛡️ Safety Features Ratings NHTSA Rollover Rating: 3-star (for 1999 model year, standard for SUVs of the era) Active...