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Triumph 955i Tiger 2001-2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: 955i Tiger Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 👋 Introduction Market Position Vehicle Segment: Adventure Touring Motorcycle Competitive Analysis Key Competitors Era: BMW R1150GS, Honda Varadero, Kawasaki KLR650 (though different displacement), Yamaha TDM900. Key Features Engine Type: Triple-cylinder engine known for its character and smooth power delivery. Design Philosophy: Designed for versatility, capable of long-distance touring and light off-road use. Value Proposition Manual Benefit: Empowers owners and technicians to perform thorough maintenance and repairs, extending the life and performance of the motorcycle. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Primary Focus: Repair and maintenance Page Count Page Count: 334 Language Language: English Format File Format: PDF Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of the 955cc inline three-cylinder engine. Fuel System: Fuel injection system (throttle bodies, injectors, fuel pump, regulator), fuel tank, and lines. Ignition System: Ignition coils, spark plugs, ECU, and wiring. Cooling System: Radiator, coolant hoses, thermostat, water pump, and fan operation. Exhaust System: Exhaust pipes, catalytic converter (if applicable), and mufflers. Transmission: Gearbox, clutch assembly, and shift mechanism operation and repair. Chassis And Frame: Frame inspection, alignment, and related components. Suspension Front: Front forks (telescopic, cartridge type), damping adjustments, seals, and rebuild procedures. Suspension Rear: Monoshock rear suspension, linkage, swingarm, and shock absorber adjustment/rebuild. Brakes Front: Dual disc brakes, calipers, master cylinder, brake lines, pads, and rotors. Brakes Rear: Single disc brake, caliper, master cylinder, brake lines, pads, and rotor. Wheels And Tires: Wheel bearing inspection, tire pressure, and mounting/dismounting procedures. Electrical System: Battery, starter motor, alternator, lighting system, wiring diagrams, and fuse box. Instrumentation: Dashboard, instruments, and warning lights. Bodywork And Plastics: Fairings, body panels, seat removal, and fitting. Lubrication System: Oil pump, oil filter, and lubrication points. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication, and general inspections. Troubleshooting: Diagnostic procedures for common problems and system failures. Engine Rebuild: Complete engine disassembly, component inspection, measurement, and reassembly. Suspension Service: Fork seal replacement, oil changes, and rear shock adjustments. Brake System Service: Brake fluid flush, pad replacement, caliper service, and master cylinder overhaul. Clutch Service: Clutch cable adjustment, clutch plate replacement. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams. Fuel System Cleaning: Injector cleaning and fuel system component maintenance. Removal And Installation: Detailed instructions for removing and installing all major components. Technical Depth Depth Level: Comprehensive, from basic maintenance to complete engine and component rebuilds. Diagrams Illustrations: Includes detailed step-by-step procedures with pictorial diagrams, exploded views, and photos. Special Tools: References to required special service tools and their usage. Specifications: Includes critical service data, tightening torques, wear limits, and factory specifications. 📊 Manual Specifications File Format File Quality: High-resolution PDF, suitable for clear viewing and printing. Print Quality Printability: Yes, all 334 pages are printable. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Windows, Mac, Linux OS Software Requirement: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, inline three-cylinder Displacement: 955 cc Bore X Stroke: 79.0 mm x 65.0 mm (Typical for this generation) Performance Horsepower: Approximately 105-110 bhp (exact figures may vary slightly by year/market) Torque: Approximately 70-74 lb-ft (exact figures may vary slightly by year/market) Fuel System Fuel Delivery: Fuel Injection (Sequential Multi-Point) Fuel Type: Unleaded gasoline Lubrication System Oil Capacity: Approximately 3.0 - 3.5 liters (with filter change, consult manual for exact) Recommended Oil Viscosity: 10W-40 or 20W-50 (API SG/SH/SJ rated, JASO MA compliant - consult manual for precise specification) 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet, multi-plate Features Final Drive: O-ring sealed chain Transmission Fluid Fluid Type: Manual transmission oil (specific grade required - consult manual) 📐 Dimensions Exterior Wheelbase: Approximately 1550 mm (61.0 in) Seat Height: Approximately 840 mm (33.1 in) Weights Dry Weight: Approximately 210 kg (463 lbs) Wet Weight: Approximately 230 kg (507 lbs) (with all fluids) 🛡️ Safety Features Ratings Braking System: Dual front disc, single rear disc. Optional ABS may have been available on some models/markets. Active Features Lighting: Halogen headlights, LED taillight. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and weight savings. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, LCD display for odometer, trip meters, clock, and basic diagnostics. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on certain configurations. Connectivity ECU Capabilities: Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. Diagnostic port available for reading fault codes. 🔧 Maintenance Service Intervals First Service: Typically at 600 miles or 1 month (consult manual for specific date/mileage). Subsequent Services: Every 6,000 miles or 12 months (major service intervals may vary for specific items like valve clearance checks). Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze...
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Triumph 955i Tiger 2001-2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
955i Tiger
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006
👋 Introduction
Market Position
Vehicle Segment:
Adventure Touring Motorcycle
Competitive Analysis
Key Competitors Era:
BMW R1150GS, Honda Varadero, Kawasaki KLR650 (though different displacement), Yamaha TDM900.
Key Features
Engine Type:
Triple-cylinder engine known for its character and smooth power delivery.
Design Philosophy:
Designed for versatility, capable of long-distance touring and light off-road use.
Value Proposition
Manual Benefit:
Empowers owners and technicians to perform thorough maintenance and repairs, extending the life and performance of the motorcycle.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Primary Focus:
Repair and maintenance
Page Count
Page Count:
334
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of the 955cc inline three-cylinder engine.
Fuel System:
Fuel injection system (throttle bodies, injectors, fuel pump, regulator), fuel tank, and lines.
Ignition System:
Ignition coils, spark plugs, ECU, and wiring.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, and fan operation.
Exhaust System:
Exhaust pipes, catalytic converter (if applicable), and mufflers.
Transmission:
Gearbox, clutch assembly, and shift mechanism operation and repair.
Chassis And Frame:
Frame inspection, alignment, and related components.
Suspension Front:
Front forks (telescopic, cartridge type), damping adjustments, seals, and rebuild procedures.
Suspension Rear:
Monoshock rear suspension, linkage, swingarm, and shock absorber adjustment/rebuild.
Brakes Front:
Dual disc brakes, calipers, master cylinder, brake lines, pads, and rotors.
Brakes Rear:
Single disc brake, caliper, master cylinder, brake lines, pads, and rotor.
Wheels And Tires:
Wheel bearing inspection, tire pressure, and mounting/dismounting procedures.
Electrical System:
Battery, starter motor, alternator, lighting system, wiring diagrams, and fuse box.
Instrumentation:
Dashboard, instruments, and warning lights.
Bodywork And Plastics:
Fairings, body panels, seat removal, and fitting.
Lubrication System:
Oil pump, oil filter, and lubrication points.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication, and general inspections.
Troubleshooting:
Diagnostic procedures for common problems and system failures.
Engine Rebuild:
Complete engine disassembly, component inspection, measurement, and reassembly.
Suspension Service:
Fork seal replacement, oil changes, and rear shock adjustments.
Brake System Service:
Brake fluid flush, pad replacement, caliper service, and master cylinder overhaul.
Clutch Service:
Clutch cable adjustment, clutch plate replacement.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams.
Fuel System Cleaning:
Injector cleaning and fuel system component maintenance.
Removal And Installation:
Detailed instructions for removing and installing all major components.
Technical Depth
Depth Level:
Comprehensive, from basic maintenance to complete engine and component rebuilds.
Diagrams Illustrations:
Includes detailed step-by-step procedures with pictorial diagrams, exploded views, and photos.
Special Tools:
References to required special service tools and their usage.
Specifications:
Includes critical service data, tightening torques, wear limits, and factory specifications.
📊 Manual Specifications
File Format
File Quality:
High-resolution PDF, suitable for clear viewing and printing.
Print Quality
Printability:
Yes, all 334 pages are printable.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Software Requirement:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, inline three-cylinder
Displacement:
955 cc
Bore X Stroke:
79.0 mm x 65.0 mm (Typical for this generation)
Performance
Horsepower:
Approximately 105-110 bhp (exact figures may vary slightly by year/market)
Torque:
Approximately 70-74 lb-ft (exact figures may vary slightly by year/market)
Fuel System
Fuel Delivery:
Fuel Injection (Sequential Multi-Point)
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Capacity:
Approximately 3.0 - 3.5 liters (with filter change, consult manual for exact)
Recommended Oil Viscosity:
10W-40 or 20W-50 (API SG/SH/SJ rated, JASO MA compliant - consult manual for precise specification)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet, multi-plate
Features
Final Drive:
O-ring sealed chain
Transmission Fluid
Fluid Type:
Manual transmission oil (specific grade required - consult manual)
📐 Dimensions
Exterior
Wheelbase:
Approximately 1550 mm (61.0 in)
Seat Height:
Approximately 840 mm (33.1 in)
Weights
Dry Weight:
Approximately 210 kg (463 lbs)
Wet Weight:
Approximately 230 kg (507 lbs) (with all fluids)
🛡️ Safety Features
Ratings
Braking System:
Dual front disc, single rear disc. Optional ABS may have been available on some models/markets.
Active Features
Lighting:
Halogen headlights, LED taillight.
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and weight savings.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, LCD display for odometer, trip meters, clock, and basic diagnostics.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on certain configurations.
Connectivity
ECU Capabilities:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. Diagnostic port available for reading fault codes.
🔧 Maintenance
Service Intervals
First Service:
Typically at 600 miles or 1 month (consult manual for specific date/mileage).
Subsequent Services:
Every 6,000 miles or 12 months (major service intervals may vary for specific items like valve clearance checks).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant (50% mixture with de-ionized water). Consult manual for specific Triumph coolant part numbers.
Brake Fluid Type:
DOT 4
Fork Oil Type:
Specific fork oil viscosity, typically around 5W or 10W (consult manual for exact type and quantity).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, fork seals, regulator/rectifier units (on some models).
Potential Electrical:
Corrosion in electrical connectors, potential voltage regulator failure over time.
Engine Maintenance:
Regular valve clearance checks and adjustment are crucial for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Triumph Motorcycles Ltd., Hinckley, Leicestershire, England.
Model Evolution
Predecessor:
Triumph Tiger (T400 series) models, though the 955i was a significant redesign.
Engine Development:
The 955cc triple engine was a modern evolution of Triumph's iconic triple-cylinder design, powering various models in the late 90s and early 2000s.
Production
Manufacturing Location:
United Kingdom
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its robust engine, comfortable riding position, and touring capability, often praised for its value proposition compared to European rivals.
Ratings
Reliability Perception:
Considered reliable with proper maintenance, though some electrical components have historically been points of attention.
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