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Triumph Thruxton & Scrambler 2004-2012 Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: Scrambler Year Range Covered: 2004-2012 Codes Chassis Codes Thruxton: 900cc variants (e.g., T900, Bonneville base) Chassis Codes Scrambler: 900cc variants (e.g., T900, Bonneville base) 👋 Introduction Market Position Target Audience: Triumph Thruxton and Scrambler owners seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Provides professional-level repair information at a significantly lower cost than dealer services. Key Features Manual Benefits: Step-by-step instructions, exploded views, comprehensive coverage, cost savings. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service, maintenance, and repair for specified Triumph models. Page Count Page Count: Over 300 pages Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Systems: • General Information • Maintenance • Engine • Transmission • Fuel and Exhaust Systems • Ignition System • Frame, Suspension, and Final Drive • Brakes, Wheels, and Tyres • Bodywork • Electrical System • Wiring Diagrams Procedures Included Procedures: • Step-by-step repair instructions • Maintenance schedules • Troubleshooting guides • Component disassembly and reassembly • Adjustment procedures • Diagnosis of common issues Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to in-depth repairs, including exploded views. 📊 Manual Specifications File Format PDF Features: Searchable, Bookmarked Print Quality Printability: Printable Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, DOHC, parallel-twin Engine Displacement: 865 cc (52.8 cu in) Performance Bore X Stroke: 90.0 mm x 68.0 mm Compression Ratio: 9.2:1 Peak Horsepower: Approximately 60-67 hp (depending on year and specific model tune) Peak Torque: Approximately 50-55 lb-ft (depending on year and specific model tune) Fuel System Fuel Delivery: Multi-point sequential electronic fuel injection (EFI) with air injection Fuel Type: Unleaded gasoline (95 RON / 91 AKI recommended) Engine Components Cooling System: Air-cooled Clutch Type: Wet, multi-plate Lubrication Oil Type: SAE 10W/40 API SJ or higher, JASO MA compliant motorcycle oil Oil Capacity: Approximately 3.5 - 3.9 Liters (3.7 - 4.1 US Quarts) with filter change 🔧 Transmission Standard Gearbox: 5-speed constant mesh Features Final Drive: X-ring chain 📐 Dimensions Exterior Overall Length: Approximately 2150 mm (84.6 in) for Thruxton, varies slightly for Scrambler Overall Width: Approximately 740 mm (29.1 in) for Thruxton, varies slightly for Scrambler Seat Height: Approximately 800 mm (31.5 in) Weights Dry Weight: Approximately 202 kg (445 lbs) Wet Weight: Approximately 230 kg (507 lbs) (curb weight) Capacities Fuel Tank Capacity: 16 Liters (4.2 US Gallons) 🛡️ Safety Features Ratings Safety Compliance: Meets relevant motorcycle safety standards for its production period. Active Features Braking System Front: Dual 320mm discs with twin-piston Nissin calipers (some models may have ABS) Braking System Rear: Single 255mm disc with twin-piston Nissin caliper (some models may have ABS) Suspension Front: 41mm telescopic forks with adjustable preload (Thruxton), conventional forks (Scrambler) Suspension Rear: Preload-adjustable twin shock absorbers Passive Features Lighting: Halogen headlight, LED tail light 💡 Technology Features Infotainment Infotainment Features: Basic analogue instrumentation with LCD trip meter. No advanced infotainment systems. Driver Assistance Driver Assistance Systems: Optional ABS on some models. 🔧 Maintenance Service Intervals First Service Interval: 500 miles (800 km) or 1 month (whichever comes first) Subsequent Service Interval: 6,000 miles (10,000 km) or 12 months (whichever comes first) Valve Clearance Check: Every 12,000 miles (20,000 km) Fluid Specifications Fork Oil Type: SAE 10W Brake Fluid Type: DOT 4 Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (mixture 50/50 with distilled water) Known Issues Common Wear Items: Clutch plates, chain and sprockets, wheel bearings, fork seals. Potential Electrical Issues: Some early models may have had issues with rectifier or stator components, or connector integrity. Engine Characteristics: Parallel-twin engine provides characteristic character; some riders report a need for fuel mapping adjustments for optimal performance. 📚 Vehicle History Brand Heritage Heritage Context: Triumph Motorcycles has a long history of producing iconic British motorcycles. The Thruxton and Scrambler models are modern interpretations of classic British café racer and off-road styling. Model Evolution Thruxton Inspiration: Inspired by the café racer culture of the 1960s, paying homage to the original Triumph T120 Bonneville-based Thruxton racers. Scrambler Inspiration: Inspired by the popular Scrambler motorcycles of the 1960s, designed for a more versatile riding experience. Production Manufacturing Location: Hinckley, Leicestershire, UK Key Production Years: 2004-2012 for this generation, followed by updated models. 🏆 Awards & Recognition Recognitions Industry Accolades: The Thruxton and Scrambler have been praised for their styling, handling, and revival of classic motorcycle aesthetics, earning positive reviews from motorcycle publications.
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Triumph Thruxton & Scrambler 2004-2012 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Scrambler
Year Range Covered:
2004-2012
Codes
Chassis Codes Thruxton:
900cc variants (e.g., T900, Bonneville base)
Chassis Codes Scrambler:
900cc variants (e.g., T900, Bonneville base)
👋 Introduction
Market Position
Target Audience:
Triumph Thruxton and Scrambler owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Value Proposition:
Provides professional-level repair information at a significantly lower cost than dealer services.
Key Features
Manual Benefits:
Step-by-step instructions, exploded views, comprehensive coverage, cost savings.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, maintenance, and repair for specified Triumph models.
Page Count
Page Count:
Over 300 pages
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
• General Information
• Maintenance
• Engine
• Transmission
• Fuel and Exhaust Systems
• Ignition System
• Frame, Suspension, and Final Drive
• Brakes, Wheels, and Tyres
• Bodywork
• Electrical System
• Wiring Diagrams
Procedures Included
Procedures:
• Step-by-step repair instructions
• Maintenance schedules
• Troubleshooting guides
• Component disassembly and reassembly
• Adjustment procedures
• Diagnosis of common issues
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to in-depth repairs, including exploded views.
📊 Manual Specifications
File Format
PDF Features:
Searchable, Bookmarked
Print Quality
Printability:
Printable
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, DOHC, parallel-twin
Engine Displacement:
865 cc (52.8 cu in)
Performance
Bore X Stroke:
90.0 mm x 68.0 mm
Compression Ratio:
9.2:1
Peak Horsepower:
Approximately 60-67 hp (depending on year and specific model tune)
Peak Torque:
Approximately 50-55 lb-ft (depending on year and specific model tune)
Fuel System
Fuel Delivery:
Multi-point sequential electronic fuel injection (EFI) with air injection
Fuel Type:
Unleaded gasoline (95 RON / 91 AKI recommended)
Engine Components
Cooling System:
Air-cooled
Clutch Type:
Wet, multi-plate
Lubrication
Oil Type:
SAE 10W/40 API SJ or higher, JASO MA compliant motorcycle oil
Oil Capacity:
Approximately 3.5 - 3.9 Liters (3.7 - 4.1 US Quarts) with filter change
🔧 Transmission
Standard
Gearbox:
5-speed constant mesh
Features
Final Drive:
X-ring chain
📐 Dimensions
Exterior
Overall Length:
Approximately 2150 mm (84.6 in) for Thruxton, varies slightly for Scrambler
Overall Width:
Approximately 740 mm (29.1 in) for Thruxton, varies slightly for Scrambler
Seat Height:
Approximately 800 mm (31.5 in)
Weights
Dry Weight:
Approximately 202 kg (445 lbs)
Wet Weight:
Approximately 230 kg (507 lbs) (curb weight)
Capacities
Fuel Tank Capacity:
16 Liters (4.2 US Gallons)
🛡️ Safety Features
Ratings
Safety Compliance:
Meets relevant motorcycle safety standards for its production period.
Active Features
Braking System Front:
Dual 320mm discs with twin-piston Nissin calipers (some models may have ABS)
Braking System Rear:
Single 255mm disc with twin-piston Nissin caliper (some models may have ABS)
Suspension Front:
41mm telescopic forks with adjustable preload (Thruxton), conventional forks (Scrambler)
Suspension Rear:
Preload-adjustable twin shock absorbers
Passive Features
Lighting:
Halogen headlight, LED tail light
💡 Technology Features
Infotainment
Infotainment Features:
Basic analogue instrumentation with LCD trip meter. No advanced infotainment systems.
Driver Assistance
Driver Assistance Systems:
Optional ABS on some models.
🔧 Maintenance
Service Intervals
First Service Interval:
500 miles (800 km) or 1 month (whichever comes first)
Subsequent Service Interval:
6,000 miles (10,000 km) or 12 months (whichever comes first)
Valve Clearance Check:
Every 12,000 miles (20,000 km)
Fluid Specifications
Fork Oil Type:
SAE 10W
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (mixture 50/50 with distilled water)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, fork seals.
Potential Electrical Issues:
Some early models may have had issues with rectifier or stator components, or connector integrity.
Engine Characteristics:
Parallel-twin engine provides characteristic character; some riders report a need for fuel mapping adjustments for optimal performance.
📚 Vehicle History
Brand Heritage
Heritage Context:
Triumph Motorcycles has a long history of producing iconic British motorcycles. The Thruxton and Scrambler models are modern interpretations of classic British café racer and off-road styling.
Model Evolution
Thruxton Inspiration:
Inspired by the café racer culture of the 1960s, paying homage to the original Triumph T120 Bonneville-based Thruxton racers.
Scrambler Inspiration:
Inspired by the popular Scrambler motorcycles of the 1960s, designed for a more versatile riding experience.
Production
Manufacturing Location:
Hinckley, Leicestershire, UK
Key Production Years:
2004-2012 for this generation, followed by updated models.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Thruxton and Scrambler have been praised for their styling, handling, and revival of classic motorcycle aesthetics, earning positive reviews from motorcycle publications.
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