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TRIUMPH TIGER 900 Repair Manual 1993-2000

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🏷️ Basic Information Identification Make: Triumph Model: Tiger 900 Model Variant: Triumph Tiger 900 (T400 Series) Years Covered: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 Codes Chassis Codes: T400 👋 Introduction Market Position Segment: Adventure Touring Motorcycle Competitive Analysis Competitors: BMW R1100GS, Honda Africa Twin, Yamaha TDM 850, Kawasaki KLR650, Suzuki V-Strom (later models). Key Features Design Philosophy: Robust, reliable, and capable motorcycle designed for both on-road touring and off-road adventures, offering a balance of performance and practicality. Manual Value Target Audience: Triumph Tiger 900 owners, independent motorcycle mechanics, and enthusiasts seeking in-depth knowledge for maintenance and repair. Unique Selling Proposition: Make, model, and year-specific, providing unparalleled detail and accuracy for the 1993-2000 Triumph Tiger 900 range. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive workshop and service repair procedures for all aspects of the Triumph Tiger 900 (1993-2000). Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive service manuals of this era). Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, inspection, repair, and reassembly, including cylinder head, valves, pistons, cylinders, crankcase, crankshaft, primary shaft, and lubrication system. Fuel System: Carburetor or fuel injection system service, tuning, and repair (depending on specific market variant). Transmission: Gearshift linkage, sub-transmission (if applicable), clutch service, transmission overhaul, and associated components. Chassis Suspension: Front wheel and suspension (forks, steering head bearings) and rear wheel and suspension (swingarm, shock absorber, linkage) service, repair, and adjustment. Brakes: Hydraulic brake system service, including master cylinders, calipers, lines, fluid changes, and bleeding procedures. Electrical System: Battery and charging system (alternator, regulator/rectifier), ignition system, electric starter motor, switches, wiring diagrams, and component troubleshooting. Procedures Included Maintenance: Routine maintenance, inspection, and adjustment procedures, fluid level checks, and filter replacements. Repair: Detailed step-by-step repair instructions for all major vehicle systems and components, including engine rebuilds and major component overhauls. Troubleshooting: Comprehensive troubleshooting guide for diagnosing common and uncommon problems, with symptom-based solutions and diagnostic flowcharts. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle circuits, aiding in the diagnosis and repair of electrical issues. Technical Depth Depth: Full workshop level detail, covering everything from basic fluid changes to complete engine and transmission rebuilds. Includes torque specifications, clearances, and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Compatibility: PC/MAC Compatible Interactivity: Zoom In/Out functionality for detailed viewing of diagrams and text. Delivery Delivery Method: Instant Download via Email Link Print Quality Print Option: Print selected pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, Inline three-cylinder (Triple) Displacement: 885 cc (54.0 cu in) Bore X Stroke: 76 mm x 64.5 mm (approximate, may vary slightly based on specific internal components or bore wear) Compression Ratio: 9.6:1 or 10.0:1 (depending on specific model year/tuning) Performance Horsepower: Approx. 95 HP (71 kW) @ 8,500 rpm (for earlier models, later models might have slight variations due to emissions or tuning) Torque: Approx. 70 lb-ft (95 Nm) @ 7,000 rpm (for earlier models) Fuel System Fuel Delivery: Carburetor (e.g., Mikuni BST40 flat-slide CV carbs) or early fuel injection (TPI) on some later variants. Fuel Type: Unleaded Gasoline (95 RON recommended) Lubrication Oil Type: SAE 10W/40 or 20W/50 API SG or higher motorcycle-specific engine oil. Oil Capacity: Approx. 3.5 - 4.0 liters (with filter change, check manual for exact spec). 🔧 Transmission Standard Transmission Type: 6-speed sequential manual transmission Features Clutch Type: Wet, multi-plate, cable-operated Final Drive: Chain drive Transmission Oil Type: SAE 80W/90 API GL-4 or GL-5 gear oil (check manual for specific recommendations). 📐 Dimensions Exterior Length: Approx. 2240 mm (88.2 in) Width: Approx. 850 mm (33.5 in) (at handlebars) Height: Approx. 1370 mm (53.9 in) (at screen) Weights Dry Weight: Approx. 210 kg (463 lbs) Wet Weight: Approx. 230 kg (507 lbs) (fully fueled) Fuel Capacity: Approx. 20 liters (5.3 US gal) 🛡️ Safety Features Ratings Safety Features Overview: Designed with rider safety in mind, incorporating effective braking, stable handling, and appropriate lighting for visibility. Active Features Brakes: Dual 310mm disc front brakes with twin-piston calipers, Single 255mm disc rear brake with single-piston caliper. ABS was an option on some later models. Suspension: Long-travel suspension for stability and control over varied terrain. Passive Features Lighting: Dual halogen headlamps for enhanced night-time visibility. 💡 Technology Features Infotainment Infotainment System: None (basic analog instrumentation typical for the era). Driver Assistance Driver Aids: Optional ABS on some later models. No electronic rider aids like traction control or riding modes were standard. Connectivity Connectivity: N/A (No built-in connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 miles (10,000 km) or 12 months, whichever comes first. Spark Plug Replacement: Every 12,000 miles (20,000 km) or as...
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TRIUMPH TIGER 900 Repair Manual 1993-2000
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Tiger 900
Model Variant:
Triumph Tiger 900 (T400 Series)
Years Covered:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000
Codes
Chassis Codes:
T400
👋 Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Competitive Analysis
Competitors:
BMW R1100GS, Honda Africa Twin, Yamaha TDM 850, Kawasaki KLR650, Suzuki V-Strom (later models).
Key Features
Design Philosophy:
Robust, reliable, and capable motorcycle designed for both on-road touring and off-road adventures, offering a balance of performance and practicality.
Manual Value
Target Audience:
Triumph Tiger 900 owners, independent motorcycle mechanics, and enthusiasts seeking in-depth knowledge for maintenance and repair.
Unique Selling Proposition:
Make, model, and year-specific, providing unparalleled detail and accuracy for the 1993-2000 Triumph Tiger 900 range.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive workshop and service repair procedures for all aspects of the Triumph Tiger 900 (1993-2000).
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive service manuals of this era).
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, repair, and reassembly, including cylinder head, valves, pistons, cylinders, crankcase, crankshaft, primary shaft, and lubrication system.
Fuel System:
Carburetor or fuel injection system service, tuning, and repair (depending on specific market variant).
Transmission:
Gearshift linkage, sub-transmission (if applicable), clutch service, transmission overhaul, and associated components.
Chassis Suspension:
Front wheel and suspension (forks, steering head bearings) and rear wheel and suspension (swingarm, shock absorber, linkage) service, repair, and adjustment.
Brakes:
Hydraulic brake system service, including master cylinders, calipers, lines, fluid changes, and bleeding procedures.
Electrical System:
Battery and charging system (alternator, regulator/rectifier), ignition system, electric starter motor, switches, wiring diagrams, and component troubleshooting.
Procedures Included
Maintenance:
Routine maintenance, inspection, and adjustment procedures, fluid level checks, and filter replacements.
Repair:
Detailed step-by-step repair instructions for all major vehicle systems and components, including engine rebuilds and major component overhauls.
Troubleshooting:
Comprehensive troubleshooting guide for diagnosing common and uncommon problems, with symptom-based solutions and diagnostic flowcharts.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle circuits, aiding in the diagnosis and repair of electrical issues.
Technical Depth
Depth:
Full workshop level detail, covering everything from basic fluid changes to complete engine and transmission rebuilds. Includes torque specifications, clearances, and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
PC/MAC Compatible
Interactivity:
Zoom In/Out functionality for detailed viewing of diagrams and text.
Delivery
Delivery Method:
Instant Download via Email Link
Print Quality
Print Option:
Print selected pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, Inline three-cylinder (Triple)
Displacement:
885 cc (54.0 cu in)
Bore X Stroke:
76 mm x 64.5 mm (approximate, may vary slightly based on specific internal components or bore wear)
Compression Ratio:
9.6:1 or 10.0:1 (depending on specific model year/tuning)
Performance
Horsepower:
Approx. 95 HP (71 kW) @ 8,500 rpm (for earlier models, later models might have slight variations due to emissions or tuning)
Torque:
Approx. 70 lb-ft (95 Nm) @ 7,000 rpm (for earlier models)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni BST40 flat-slide CV carbs) or early fuel injection (TPI) on some later variants.
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Lubrication
Oil Type:
SAE 10W/40 or 20W/50 API SG or higher motorcycle-specific engine oil.
Oil Capacity:
Approx. 3.5 - 4.0 liters (with filter change, check manual for exact spec).
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual transmission
Features
Clutch Type:
Wet, multi-plate, cable-operated
Final Drive:
Chain drive
Transmission Oil Type:
SAE 80W/90 API GL-4 or GL-5 gear oil (check manual for specific recommendations).
📐 Dimensions
Exterior
Length:
Approx. 2240 mm (88.2 in)
Width:
Approx. 850 mm (33.5 in) (at handlebars)
Height:
Approx. 1370 mm (53.9 in) (at screen)
Weights
Dry Weight:
Approx. 210 kg (463 lbs)
Wet Weight:
Approx. 230 kg (507 lbs) (fully fueled)
Fuel Capacity:
Approx. 20 liters (5.3 US gal)
🛡️ Safety Features
Ratings
Safety Features Overview:
Designed with rider safety in mind, incorporating effective braking, stable handling, and appropriate lighting for visibility.
Active Features
Brakes:
Dual 310mm disc front brakes with twin-piston calipers, Single 255mm disc rear brake with single-piston caliper. ABS was an option on some later models.
Suspension:
Long-travel suspension for stability and control over varied terrain.
Passive Features
Lighting:
Dual halogen headlamps for enhanced night-time visibility.
💡 Technology Features
Infotainment
Infotainment System:
None (basic analog instrumentation typical for the era).
Driver Assistance
Driver Aids:
Optional ABS on some later models. No electronic rider aids like traction control or riding modes were standard.
Connectivity
Connectivity:
N/A (No built-in connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles (10,000 km) or 12 months, whichever comes first.
Spark Plug Replacement:
Every 12,000 miles (20,000 km) or as per manual schedule.
Chain Lubrication Adjustment:
Every 500 miles (800 km) or more frequently under adverse conditions.
Fluid Specifications
Brake Fluid:
DOT 4 (refer to manual for specific recommendations and change intervals).
Coolant:
Ethylene glycol-based antifreeze mixture with distilled water (50/50 mix recommended). Capacity: Approx. 1.8 liters.
Known Issues
Common Wear Items:
Clutch plates, swingarm bearings, steering head bearings, fuel line deterioration, regulator/rectifier failure (on some electrical systems), and potential stator issues.
Carburetor Tuning:
Periodic carburetor synchronization and jetting adjustments may be necessary for optimal performance and fuel economy, especially if modifications have been made or after significant mileage.
📚 Vehicle History
Brand Heritage
Triumph Legacy:
Triumph Motorcycles, with a history dating back to 1902, is renowned for its innovative engineering and iconic British motorcycle designs. The Tiger lineage has been a cornerstone of their adventure touring offerings.
Model Evolution
Tiger 900 Genesis:
The Triumph Tiger 900 (T400) marked a significant step for Triumph in the adventure touring segment, building upon the success of earlier models and aiming to compete with established European and Japanese manufacturers.
Production
Production Period:
Produced from 1993 through 2000, evolving with minor updates and refinements over its lifespan.
Manufacturing Location:
Hinckley, Leicestershire, England
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 1993-2000 Tiger 900 may not be widely documented, the model was generally well-received for its versatility and the characteristic Triumph triple engine, contributing to Triumph's resurgence in the late 20th century.
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