🏷️ Basic Information Identification Make: Vauxhall Model: Astra Generation: Mk2 (T85) Relevant Years: 1986, 1987, 1988, 1989, 1990, 1991 👋 Introduction Market Position Positioning: A comprehensive resource for owners and technicians to perform repairs and maintenance on the Vauxhall Astra Mk2, mimicking dealer-level information. Key Features Completeness: Strives for accuracy and contains all necessary instructions for any repair. Benefit To Owner: Enables owners to be better informed and perform repairs knowledgeably like a professional. Benefit To Owner Cost Savings: Allows for significant cost savings by avoiding dealer labor and overhead. Target Audience Audience: Technicians familiar with general automobile practices and DIY enthusiasts. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Vauxhall Astra Mk2 (T85) models Secondary Coverage: Proprietary component manufacturer instructions integrated Page Count Estimated Page Count: Difficult to ascertain without the PDF. Typically, these comprehensive manuals range from 500 to 1500+ pages. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Delivery) 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including disassembly, assembly, and overhaul of engine components. Fuel System: Detailed instructions on fuel injection and carburetor systems, fuel pump, lines, and filters. Ignition System: Procedures for ignition timing, distributor, coil, spark plugs, and electronic ignition components. Lubrication System: Details on oil pump, oil filter, oil pan, and oil pressure checks. Exhaust System: Information on exhaust manifold, catalytic converter, muffler, and pipe replacement. Electrical System: Extensive coverage including wiring diagrams, battery, alternator, starter motor, lighting, fuses, and relays. Body: Procedures for body repairs, panel replacement, trim, doors, windows, and interior components. Transmission: Detailed procedures for manual and automatic transmission overhaul, repair, and fluid services. Procedures Included Tune Ups: Comprehensive tune-up procedures for optimal engine performance. Maintenance: Routine maintenance tasks, fluid checks and changes, filter replacements, and inspections. Removal And Installation: Step-by-step instructions for removing and installing major components and sub-assemblies. Disassembly And Assembly: Detailed procedures for the breakdown and reassembly of all vehicle systems and components. Technical Depth Depth: Full workshop level repair, including complex engine and transmission rebuilds, electrical diagnostics, and bodywork. Diagnostic Procedures: Includes diagnostic procedures to follow when trouble occurs. Special Tools: Refers to special tools with Vauxhall part numbers and illustrations where required. 📊 Manual Specifications File Format Format: PDF Delivery: Fast and free electronic delivery via email Print Quality Printable: Yes Binding Type Binding: Not applicable (Digital PDF) Paper Type Paper Type: Not applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Variants Engine Options: Likely covers a range of petrol and diesel engines common in the Astra Mk2. This typically includes 1.2L, 1.3L, 1.4L, 1.6L, 1.8L (petrol) and 1.6L, 1.7L (diesel) variants, including both carburetted and fuel-injected systems. Specific engine codes such as the Family I C16SE, C18XE are probable. Performance Horsepower Torque: Specifications for horsepower and torque for various engine displacements will be detailed. (e.g., 1.6L engines typically produced between 75-90 hp depending on tuning and fuel delivery). Fuel System Injection Carburetion: Details on both Bosch L-Jetronic/Motronic fuel injection systems and Zenith/Pierburg carburetors will be present. Maintenance Timing Belt: Crucial information on timing belt replacement intervals and procedures, which is a critical maintenance item for interference engines. 🔧 Transmission Standard Manual Transmission: Likely covers Getrag or Opel designed 4-speed and 5-speed manual transmissions. Optional Automatic Transmission: May cover the GM TH125 (3T40) 3-speed automatic transmission or similar variants. Features Clutch System: Procedures for clutch inspection, adjustment, and replacement. 📐 Dimensions Exterior Body Styles: Covers hatchback (3-door and 5-door), saloon (4-door), and estate (Caravan) body styles prevalent in the Mk2 generation. Weights Curb Weight: Typical curb weights would range from approximately 950 kg to 1150 kg depending on body style and engine. Gross Vehicle Weight: Information on GVW ratings for payload calculations. 🛡️ Safety Features Passive Features Seatbelts: Details on seatbelt maintenance and adjustment. Structural Integrity: Implied coverage of body structure for repair, essential for maintaining safety integrity. Active Features Brakes: Comprehensive brake system coverage including disc and drum brake overhaul, hydraulic system bleeding, and parking brake adjustments. 💡 Technology Features Infotainment Audio System: Basic radio and cassette player options were common. Manual covers head unit removal and wiring. Driver Assistance ABS: Anti-lock Braking System (ABS) was available as an option on higher trims and later models. Manual will include ABS system diagnostics. Power Steering: Power steering was often an option. Manual will detail its operation and repair. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000-9,000 miles or 12 months, depending on driving conditions. Specific recommendation will be in the manual. Timing Belt Interval: Crucial interval, often around 40,000-60,000 miles or 4-5 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil: Likely specifies API SF or SG quality oil, with viscosity grades like 10W-40 or 15W-40. Manual will provide precise grades and capacities. Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors, typically a...