VAUXHALL OPEL ASTRA BELMONT Full Service & Repair Manual 1980-1985
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🏷️ Basic Information Identification Make: Vauxhall/Opel Model: Astra Belmont Codes Platform Code: T85 (Mark II Astra) Generation Generation Name: Mk II Astra Generation Years: 1984-1991 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, fleet maintenance Vehicle Segment: Compact family car, competing with models like Ford Escort, Volkswagen Golf, Peugeot 309. Competitive Analysis Value Proposition: Comprehensive, lifetime access, cost-effective alternative to subscription services or individual manual purchases Key Features Unique Selling Points: Detailed photos & diagrams, step-by-step instructions, full factory coverage, unlimited usage 📋 Manual Details Coverage Areas Vehicle Years Covered: 1980-1985 Page Count Estimated Page Count: Hundreds (specific number not provided, but described as 'hundreds of pages') Manual Type Type: Full Factory Service Repair Workshop Manual Language Language: English (implied by product description and target market) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine repair, overhaul, tuning, diagnostics, fuel system, ignition system, cooling system, lubrication system, exhaust system Transmission Systems: Manual and Automatic transmission repair, clutch, drivetrain components Suspension Steering: Front and rear suspension, steering system components, alignment specifications Braking Systems: Brake system repair, hydraulic components, disc and drum brake specifications, ABS (if applicable for later models, but likely less prominent for early 80s) Electrical Systems: Wiring diagrams, lighting, starting system, charging system, instrumentation, body electronics, fuses, relays Body Chassis: Body panel repair, interior trim, doors, windows, chassis components, corrosion protection Heating Ventilation Ac: HVAC system components, fan, heater core, ducting, (AC if optioned). Instrumentation And Gauges: Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, and their associated sensors and wiring. Interior Trim And Upholstery: Procedures for removing and refitting dashboard components, door cards, seats, and headlining. Lighting Systems: Headlights, taillights, indicators, interior lighting, wiring and bulb specifications. Procedures Included Maintenance Procedures: Routine servicing, oil changes, filter replacements, spark plug replacement, brake fluid change, coolant flush, tune-up procedures Repair Procedures: Step-by-step instructions for major and minor repairs across all vehicle systems Troubleshooting Diagnostics: Diagnostic charts, common fault identification, symptom-based troubleshooting guides Component Overhaul: Detailed procedures for rebuilding major components like engines, transmissions, and carburetors Engine Rebuild Specifications: Torque values, clearances, machining specifications for engine components. Suspension Alignment Specs: Front and rear wheel alignment angles (caster, camber, toe) provided. Body Panel Replacement: Instructions for replacing body panels, including welding and sealing procedures. Fuel Pump Testing: Diagnostic procedures for mechanical and electric fuel pumps. Ignition Timing Adjustment: Detailed procedures for setting ignition timing using a timing light. Wheel Bearing Replacement: Procedures for servicing and replacing front and rear wheel bearings. Exhaust System Repair: Replacement of exhaust manifold, catalytic converter (if fitted), mufflers, and pipes. Technical Depth Depth Of Information: Comprehensive; covers basic to advanced repairs, including detailed exploded diagrams and pictures Wiring Diagrams: Comprehensive electrical schematics for all systems included. Diagnostic Trouble Codes: For EFI models, the manual will likely list diagnostic trouble codes (DTCs) and procedures for accessing them (e.g., via jumper wire). 📊 Manual Specifications File Format Compatibility: Windows and MAC compatible Searchability: Implied to be searchable as a PDF document, facilitating quick access to information. Print Quality Print Capability: Printable (single page or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Licensing Usage License: Lifetime use, no expiry dates, no renewal fees, usable on multiple computers ⚙️ Engine Specifications Primary Engine Engine Options Covered: Likely includes 1.3L, 1.4L, 1.6L, 1.8L and 2.0L petrol engines, and potentially 1.6L/1.7L diesel engines. Specific engine codes would be detailed in the manual (e.g., Family I engine codes like 14NV, 16SV, C16SE, C18NE, 20NE). Performance Typical Power Outputs: Ranging from approximately 60 hp (1.3L) to 115 hp (2.0L 16V GSi). Manual will detail specific outputs for each engine variant. Fuel System Fuel Delivery Types: Carburetor (e.g., Pierburg, Solex) and early Electronic Fuel Injection (EFI) systems for higher performance variants. Carburetor Models Covered: Commonly Weber, Solex, or Pierburg carburetors. Manual will provide specific repair and adjustment details for each. Maintenance Timing Belt Replacement Interval: Typically around 40,000-60,000 miles or 4-5 years, depending on engine variant. Manual will provide precise interval and procedure. Fluids Engine Oil Capacity: Varies by engine. Typically 3.5 - 4.5 liters. Manual will specify exact capacity and recommended API/ACEA specifications. Engine Variants Engine Displacements And Codes: Examples: 1.3L (13N, 13NB), 1.4L (14NV), 1.6L (16SV, E16SE), 1.8L (18SV, C18NE), 2.0L (20NE). Manual will list all applicable codes. 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission Optional Optional Transmission Type: 3-speed or 4-speed automatic transmission Features Clutch Type: Hydraulically actuated dry single-plate clutch Fluids Manual Gearbox Oil Type: API GL-4, SAE 75W-90 or 80W-90. Manual will provide specific OE recommendations. Automatic Transmission Fluid Type: Dexron II or equivalent. Manual will specify exact type and capacity. 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door), Saloon (sedan - known as Belmont in UK), Estate (wagon) Weights Curb Weight: Approximately 950 kg...
Manual and Automatic transmission repair, clutch, drivetrain components
Suspension Steering:
Front and rear suspension, steering system components, alignment specifications
Braking Systems:
Brake system repair, hydraulic components, disc and drum brake specifications, ABS (if applicable for later models, but likely less prominent for early 80s)
Step-by-step instructions for major and minor repairs across all vehicle systems
Troubleshooting Diagnostics:
Diagnostic charts, common fault identification, symptom-based troubleshooting guides
Component Overhaul:
Detailed procedures for rebuilding major components like engines, transmissions, and carburetors
Engine Rebuild Specifications:
Torque values, clearances, machining specifications for engine components.
Suspension Alignment Specs:
Front and rear wheel alignment angles (caster, camber, toe) provided.
Body Panel Replacement:
Instructions for replacing body panels, including welding and sealing procedures.
Fuel Pump Testing:
Diagnostic procedures for mechanical and electric fuel pumps.
Ignition Timing Adjustment:
Detailed procedures for setting ignition timing using a timing light.
Wheel Bearing Replacement:
Procedures for servicing and replacing front and rear wheel bearings.
Exhaust System Repair:
Replacement of exhaust manifold, catalytic converter (if fitted), mufflers, and pipes.
Technical Depth
Depth Of Information:
Comprehensive; covers basic to advanced repairs, including detailed exploded diagrams and pictures
Wiring Diagrams:
Comprehensive electrical schematics for all systems included.
Diagnostic Trouble Codes:
For EFI models, the manual will likely list diagnostic trouble codes (DTCs) and procedures for accessing them (e.g., via jumper wire).
📊 Manual Specifications
File Format
Compatibility:
Windows and MAC compatible
Searchability:
Implied to be searchable as a PDF document, facilitating quick access to information.
Print Quality
Print Capability:
Printable (single page or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Licensing
Usage License:
Lifetime use, no expiry dates, no renewal fees, usable on multiple computers
⚙️ Engine Specifications
Primary Engine
Engine Options Covered:
Likely includes 1.3L, 1.4L, 1.6L, 1.8L and 2.0L petrol engines, and potentially 1.6L/1.7L diesel engines. Specific engine codes would be detailed in the manual (e.g., Family I engine codes like 14NV, 16SV, C16SE, C18NE, 20NE).
Performance
Typical Power Outputs:
Ranging from approximately 60 hp (1.3L) to 115 hp (2.0L 16V GSi). Manual will detail specific outputs for each engine variant.
Fuel System
Fuel Delivery Types:
Carburetor (e.g., Pierburg, Solex) and early Electronic Fuel Injection (EFI) systems for higher performance variants.
Carburetor Models Covered:
Commonly Weber, Solex, or Pierburg carburetors. Manual will provide specific repair and adjustment details for each.
Maintenance
Timing Belt Replacement Interval:
Typically around 40,000-60,000 miles or 4-5 years, depending on engine variant. Manual will provide precise interval and procedure.
Fluids
Engine Oil Capacity:
Varies by engine. Typically 3.5 - 4.5 liters. Manual will specify exact capacity and recommended API/ACEA specifications.
Engine Variants
Engine Displacements And Codes:
Examples: 1.3L (13N, 13NB), 1.4L (14NV), 1.6L (16SV, E16SE), 1.8L (18SV, C18NE), 2.0L (20NE). Manual will list all applicable codes.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual transmission
Optional
Optional Transmission Type:
3-speed or 4-speed automatic transmission
Features
Clutch Type:
Hydraulically actuated dry single-plate clutch
Fluids
Manual Gearbox Oil Type:
API GL-4, SAE 75W-90 or 80W-90. Manual will provide specific OE recommendations.
Automatic Transmission Fluid Type:
Dexron II or equivalent. Manual will specify exact type and capacity.
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door and 5-door), Saloon (sedan - known as Belmont in UK), Estate (wagon)
Weights
Curb Weight:
Approximately 950 kg to 1150 kg depending on body style and engine
🛡️ Safety Features
Ratings
Crash Test Information:
Limited official crash test data available for this specific period compared to modern standards. Manual will likely focus on structural integrity and component safety.
Passive Features
Standard Safety Features:
Seatbelts (front inertia reel), safety glass, collapsible steering column, reinforced passenger cell. Optional airbags were not standard for this era.
💡 Technology Features
Infotainment
Audio Systems:
Basic AM/FM radio, often with cassette player. Manual will cover removal and installation.
Driver Assistance
Driver Assistance Features:
Minimal; focus is on mechanical and electrical systems rather than electronic aids. Likely includes power steering on some variants.
Connectivity
Connectivity Options:
None by modern standards.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 6,000-9,000 miles or 6-12 months. Manual will detail specific intervals.
Air Filter Replacement:
Every 12,000-18,000 miles or as per manual recommendations.
Spark Plug Replacement:
Varies by plug type; typically 12,000-24,000 miles for standard plugs. Manual will specify.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze. Manual will specify type and mixture ratio.
Brake Fluid Type:
DOT 3 or DOT 4. Manual will specify.
Power Steering Fluid Type:
If equipped, typically GM Power Steering Fluid or equivalent. Manual will specify.
Known Issues
Common Wear Items:
Corrosion (especially wheel arches, sills, boot floor), ageing rubber hoses and seals, carburetor issues, starter motor and alternator wear.
Electrical Gremlins:
Common in vehicles of this age due to wiring loom degradation; manual will aid in tracing faults.
Cooling System Problems:
Radiator leaks, thermostat failures, water pump wear. Manual will cover diagnosis and replacement.
Tune Up Procedures
Carburetor Adjustment:
Detailed procedures for idle speed, mixture, and timing adjustments will be in the manual.
📚 Vehicle History
Brand Heritage
Vauxhall Opel Heritage:
Part of General Motors' European operations, known for producing reliable and practical family cars.
Model Evolution
Astra Mark Ii Development:
The T85 platform replaced the Kadett D and introduced more aerodynamic styling and improved interior space. The 'Belmont' name was used for the saloon version in the UK market.
Production
Manufacturing Locations:
Primarily Ellesmere Port, UK (Vauxhall) and various Opel plants in Germany and other European countries.