Vauxhall Opel Calibra G S 1990-1998 Service Repair Manual

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🏷️ Basic Information Identification Make: Vauxhall/Opel Model: Calibra GS Model Generation: First Generation Production Years: 1990-1998 👋 Introduction Market Position Target Audience: Technicians, mechanics, car enthusiasts, and anyone seeking to repair, learn about, or work on Vauxhall/Opel Calibra GS vehicles. Key Features Unique Selling Points: Low price, great quality, instant access via download, comprehensive coverage, official factory data. Competitive Analysis Calibra Market Competitors: Competed with other sporty coupes and performance sedans of the era, such as the Ford Probe, Honda Prelude, Toyota Celica, and some BMW models. Its key differentiator was often its distinctive styling and aerodynamic efficiency. 📋 Manual Details Coverage Product Name: Vauxhall Opel Calibra GS 1990-1998 Service Repair Manual Coverage Areas: Comprehensive coverage for Vauxhall/Opel Calibra GS models from 1990 to 1998, including all major systems and components. Model Year Coverage: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998. Format Manual Type: Factory Service Repair Manual Format: PDF Language: English Page Count Estimated Page Count: Likely hundreds, if not thousands, of pages given the comprehensive factory manual nature and detailed coverage of all systems. The product description states 'hundreds or thousands of pages'. 📖 Manual Coverage Systems Systems Covered: General Information, Fuel System, Chassis, Cooling System, Engine Top End, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive System, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams, Bodywork, Interior. Specific Engine Systems Covered: Engine mechanics (cylinder head, pistons, crankshaft, camshafts), fuel delivery, ignition system, emission control systems, engine cooling, lubrication system, exhaust system, engine management system (ECU), engine mounts, performance tuning basics. Specific Transmission Systems Covered: Manual transmission gear selection, clutch operation, driveline components (driveshafts, CV joints), automatic transmission components, torque converter, shift solenoids, transmission control unit (TCU). Specific Chassis Systems Covered: Suspension components (struts, shock absorbers, control arms, bushings), steering system (rack and pinion, power steering pump), wheel bearings, brake system (calipers, rotors, pads, master cylinder, ABS components), subframes. Specific Electrical Systems Covered: Battery, alternator, starter motor, lighting (headlights, taillights, interior), power windows, central locking, dashboard instrumentation, warning lights, body control modules, engine control module (ECM) diagnostics, fuse box locations and functions. Body And Interior Systems: Door mechanisms, locks, window regulators, seat adjustment, dashboard and console removal, carpet and headliner replacement, exterior trim, bumpers, mirrors, sealing. Wiring Diagrams Detail: Comprehensive wiring diagrams covering all electrical circuits, component locations, wire colors, and connector pinouts for simplified electrical troubleshooting and repair. Procedures Procedures Included: Maintenance, troubleshooting, repair, diagnostics, overhaul, inspection, lubrication, adjustments, removal, installation, system operation, schematics, technical data, torque specifications. Routine Maintenance Procedures: Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid replacement, tire rotation and balancing, battery testing, wiper blade replacement. Diagnostic Procedures: Troubleshooting charts for common symptoms, diagnostic trouble codes (DTCs) for engine management, ABS, and other electronic systems, step-by-step diagnostic sequences. Repair And Overhaul Procedures: Detailed instructions for engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, electrical system component repairs, body panel repair, interior trim removal and installation. Depth Technical Depth: Complete factory-level technical information, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to complex diagnostic and repair procedures. Technical Depth Torque Specifications: Precise torque values for all fasteners and critical components (e.g., cylinder head bolts, suspension mounting bolts) are provided. Special Tools Required: Identification and usage of specialized tools required for specific repair procedures, such as engine timing tools or suspension service tools. 📊 Manual Specifications File File Format Quality: High-quality, printable PDF with potentially searchable text for enhanced usability. May require unzipping for larger files. Searchability: Likely includes text search functionality for quick information retrieval, depending on the PDF creation process. Physical Binding Type: Digital Download (not a physical book) Paper Type: N/A (Digital) Content Completeness: Stated as the 'official full COMPLETE factory service repair manual', indicating thorough coverage of all aspects of the vehicle. ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely covers the 2.0L (C20NE, C20XE) and potentially 2.5L V6 (C25XE) engines common in the Calibra range during this period. Specific engine codes and configurations would be detailed within. Performance Typical Power Output: 115-150 PS for 2.0L variants, 170 PS for 2.5L V6. Specific output depends on engine code and tune. Fuel System Fuel Delivery: Likely features multi-point fuel injection (MPI) for most variants. Fuel Pump Type: In-tank electric fuel pump, common for fuel-injected vehicles of this era. Engine Details Engine Codes: Common engine codes include C20NE (2.0L 8v), C20XE (2.0L 16v, 'Red Top'), X20XEV (2.0L 16v Ecotec), and C25XE (2.5L V6). The manual will detail specific specifications for each. Cylinder Head Design: DOHC (Double Overhead Camshaft) for 16v and V6 variants, SOHC (Single Overhead Camshaft) for 8v variants. Details on valve timing, clearances, and head gasket procedures are crucial. Compression Ratio: Varies by engine, e.g., C20XE is typically around 10.5:1. Manual will...

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Tags: 1990 1991 1992 1993 1994 1995 1996 1997 1998 Calibra Calibra G S Car Cars Opel Vauxhall Vauxhall Opel

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Description

🏷️ Basic Information

Identification

Make:

Vauxhall/Opel

Model:

Calibra GS

Model Generation:

First Generation

Production Years:

1990-1998

👋 Introduction

Market Position

Target Audience:

Technicians, mechanics, car enthusiasts, and anyone seeking to repair, learn about, or work on Vauxhall/Opel Calibra GS vehicles.

Key Features

Unique Selling Points:

Low price, great quality, instant access via download, comprehensive coverage, official factory data.

Competitive Analysis

Calibra Market Competitors:

Competed with other sporty coupes and performance sedans of the era, such as the Ford Probe, Honda Prelude, Toyota Celica, and some BMW models. Its key differentiator was often its distinctive styling and aerodynamic efficiency.

📋 Manual Details

Coverage

Product Name:

Vauxhall Opel Calibra GS 1990-1998 Service Repair Manual

Coverage Areas:

Comprehensive coverage for Vauxhall/Opel Calibra GS models from 1990 to 1998, including all major systems and components.

Model Year Coverage:

1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998.

Format

Manual Type:

Factory Service Repair Manual

Format:

Language:

English

Page Count

Estimated Page Count:

Likely hundreds, if not thousands, of pages given the comprehensive factory manual nature and detailed coverage of all systems. The product description states 'hundreds or thousands of pages'.

📖 Manual Coverage

Systems

Systems Covered:

General Information, Fuel System, Chassis, Cooling System, Engine Top End, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive System, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams, Bodywork, Interior.

Specific Engine Systems Covered:

Engine mechanics (cylinder head, pistons, crankshaft, camshafts), fuel delivery, ignition system, emission control systems, engine cooling, lubrication system, exhaust system, engine management system (ECU), engine mounts, performance tuning basics.

Specific Transmission Systems Covered:

Manual transmission gear selection, clutch operation, driveline components (driveshafts, CV joints), automatic transmission components, torque converter, shift solenoids, transmission control unit (TCU).

Specific Chassis Systems Covered:

Suspension components (struts, shock absorbers, control arms, bushings), steering system (rack and pinion, power steering pump), wheel bearings, brake system (calipers, rotors, pads, master cylinder, ABS components), subframes.

Specific Electrical Systems Covered:

Battery, alternator, starter motor, lighting (headlights, taillights, interior), power windows, central locking, dashboard instrumentation, warning lights, body control modules, engine control module (ECM) diagnostics, fuse box locations and functions.

Body And Interior Systems:

Door mechanisms, locks, window regulators, seat adjustment, dashboard and console removal, carpet and headliner replacement, exterior trim, bumpers, mirrors, sealing.

Wiring Diagrams Detail:

Comprehensive wiring diagrams covering all electrical circuits, component locations, wire colors, and connector pinouts for simplified electrical troubleshooting and repair.

Procedures

Procedures Included:

Maintenance, troubleshooting, repair, diagnostics, overhaul, inspection, lubrication, adjustments, removal, installation, system operation, schematics, technical data, torque specifications.

Routine Maintenance Procedures:

Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid replacement, tire rotation and balancing, battery testing, wiper blade replacement.

Diagnostic Procedures:

Troubleshooting charts for common symptoms, diagnostic trouble codes (DTCs) for engine management, ABS, and other electronic systems, step-by-step diagnostic sequences.

Repair And Overhaul Procedures:

Detailed instructions for engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, electrical system component repairs, body panel repair, interior trim removal and installation.

Depth

Technical Depth:

Complete factory-level technical information, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to complex diagnostic and repair procedures.

Technical Depth

Torque Specifications:

Precise torque values for all fasteners and critical components (e.g., cylinder head bolts, suspension mounting bolts) are provided.

Special Tools Required:

Identification and usage of specialized tools required for specific repair procedures, such as engine timing tools or suspension service tools.

📊 Manual Specifications

File Format Quality:

High-quality, printable PDF with potentially searchable text for enhanced usability. May require unzipping for larger files.

Searchability:

Likely includes text search functionality for quick information retrieval, depending on the PDF creation process.

Physical

Binding Type:

Digital Download (not a physical book)

Paper Type:

N/A (Digital)

Content

Completeness:

Stated as the 'official full COMPLETE factory service repair manual', indicating thorough coverage of all aspects of the vehicle.

⚙️ Engine Specifications

Primary Engine

Engine Variants Covered:

Likely covers the 2.0L (C20NE, C20XE) and potentially 2.5L V6 (C25XE) engines common in the Calibra range during this period. Specific engine codes and configurations would be detailed within.

Performance

Typical Power Output:

115-150 PS for 2.0L variants, 170 PS for 2.5L V6. Specific output depends on engine code and tune.

Fuel System

Fuel Delivery:

Likely features multi-point fuel injection (MPI) for most variants.

Fuel Pump Type:

In-tank electric fuel pump, common for fuel-injected vehicles of this era.

Engine Details

Engine Codes:

Common engine codes include C20NE (2.0L 8v), C20XE (2.0L 16v, 'Red Top'), X20XEV (2.0L 16v Ecotec), and C25XE (2.5L V6). The manual will detail specific specifications for each.

Cylinder Head Design:

DOHC (Double Overhead Camshaft) for 16v and V6 variants, SOHC (Single Overhead Camshaft) for 8v variants. Details on valve timing, clearances, and head gasket procedures are crucial.

Compression Ratio:

Varies by engine, e.g., C20XE is typically around 10.5:1. Manual will list specific figures for each engine type.

Bore And Stroke:

C20XE: 86 mm x 86 mm. Manual will provide exact dimensions for all covered engines.

🔧 Transmission

Standard

Transmission Types Covered:

Likely includes F20 (5-speed manual) and potentially automatic transmission (e.g., AW30-40) options.

Optional

Drivetrain Options:

The GS model designation suggests a focus on performance variants, which may include front-wheel drive (FWD) and potentially all-wheel drive (4x4/AWD) depending on the specific trim and market.

Transmission Details

Gear Ratios:

Specific gear ratios for manual and automatic transmissions would be detailed, crucial for performance analysis and troubleshooting.

Transmission Fluid Type:

Manual transmission: GM Synchromesh or equivalent. Automatic transmission: GM Dexron III ATF or equivalent. Exact specifications are vital.

Features

Clutch Type:

Hydraulic diaphragm spring clutch.

📐 Dimensions

Exterior

Body Style:

2-door coupe

Length:

Approx. 4492 mm

Width:

Approx. 1708 mm

Height:

Approx. 1320 mm

Wheelbase:

Approx. 2600 mm

Weights

Curb Weight:

Approximately 1350-1500 kg depending on engine and drivetrain.

Gross Vehicle Weight:

Depends on configuration, but typically around 1800-1900 kg.

Towing Capacity:

Not typically specified for coupes, but manual may contain relevant information if applicable in certain markets.

🛡️ Safety Features

Ratings

Crash Test Information:

Euro NCAP testing data for the Calibra generation would be relevant, though specific GS trim ratings might vary. Likely to have airbags for driver and front passenger.

Active Features

Braking Systems:

Anti-lock Braking System (ABS) would be a common feature, especially on performance-oriented GS models. Disc brakes on all wheels are standard.

Headlight Aiming:

Procedures for adjusting headlight beam pattern and height.

Passive Features

Seat Belts:

Three-point inertia reel seatbelts for front occupants, with pre-tensioners on later models. Two-point belts in the rear.

Child Seat Anchors:

Standard ISOFIX mounting points may not be present on earlier models; seatbelt-based child seat installation is typical. Manual would specify.

💡 Technology Features

Infotainment

Audio Systems:

Factory fitted radio/cassette or CD player with speaker systems. Manual will cover basic audio system operation and component replacement.

Speaker Configuration:

Standard configurations would include front door speakers and potentially rear speakers or a subwoofer. Manual details component locations.

Driver Assistance

ABS Operation:

Detailed explanation of ABS system components, operation, and diagnostic procedures.

Traction Control:

Some higher-spec Calibras may have featured Traction Control System (TCS) depending on the engine and market. The manual would detail its operation and diagnostics.

Connectivity

Diagnostic Port:

OBD-II (On-Board Diagnostics) or earlier EOBD/Opel diagnostic connectors would be present for electronic diagnostics. The manual will detail connector location and data interpretation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000-15,000 km or 12 months, whichever comes first, depending on driving conditions.

Timing Belt Replacement:

For 16v (C20XE, X20XEV) and V6 engines, timing belt replacement is critical, typically every 60,000-90,000 km or 4-5 years. Failure to do so can cause severe engine damage. The manual will provide exact intervals and procedures.

Fluid Specifications

Engine Oil Type:

API SG/SH, ACEA A2-96 or similar, viscosity typically 10W-40 or 5W-40 depending on climate and engine variant. Manual specifies exact grades.

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Specific Opel/Vauxhall coolant types would be detailed.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid, depending on ABS system requirements.

Power Steering Fluid Type:

Typically a hydraulic fluid or ATF, depending on the power steering system. Manual will specify.

Transmission Fluid Capacity:

Manual gearbox: Approx. 1.5-2.0 liters. Automatic transmission: Approx. 4-6 liters. The manual will provide precise capacities.

Known Issues

Common Calibra Problems:

Rust (wheel arches, sills, rear suspension mounts), electric window regulator failure, rear wheel bearing wear, head gasket issues (on some engine variants), and potential for vacuum leaks. The manual will provide specific diagnostic procedures for these.

Cooling System Issues:

Thermostat failure, water pump leaks, radiator blockages. Overheating can lead to head gasket failure. Manual will cover coolant system bleeding and component replacement.

Electrical System Issues:

Corroded ground points, failing dashboard warning lights, issues with central locking actuators. Manual will provide schematics for diagnosis.

Exhaust System Wear:

Corrosion and leaks in the exhaust system, including catalytic converter failure. Manual will cover replacement procedures.

📚 Vehicle History

Brand Heritage

Vauxhall Opel Design Philosophy:

The Calibra was designed as a stylish, aerodynamic, and sporty coupe, representing Opel's ambition in the performance car segment during the late 20th century. It was based on the Vectra platform.

Model Evolution

Key Calibra Variants:

The GS designation typically denotes a sportier trim level, often featuring enhanced styling, suspension, and possibly engine upgrades compared to base models.

Facelifts And Updates:

Minor updates and cosmetic changes occurred throughout its production run, including revised interior trim, lighting, and option packages. The manual would cover these year-to-year differences.

Production

Production Locations:

Primarily manufactured in Germany (Rüsselsheim) and Finland (Uusikaupunki).

🏆 Awards & Recognition

Recognitions

Design Awards:

The Calibra's aerodynamic design was highly acclaimed, often cited for its low drag coefficient, contributing to its sporty image and fuel efficiency.