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Vespa GT 200 Granturismo Service Repair Workshop Manual

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$133.00
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$133.00
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The Vespa GT 200 Granturismo is an iconic Italian scooter, primarily produced between the early 2000s and 2007/2008. Renowned for its elegant design and robust steel chassis, this model represents Vespa's move towards larger, more powerful scooters suitable for both urban commuting and touring. It features a 198cc, 4-stroke, liquid-cooled engine with electronic fuel injection, delivering approximately 19 hp and offering a comfortable ride and excellent handling. Practicality is also a hallmark, with spacious under-seat storage and a 10-liter fuel tank, making it a premium and high-performance choice in its class. This comprehensive workshop and service manual provides detailed guidance for the maintenance and repair of the Vespa GT 200 Granturismo. Covering a wide array of systems including engine mechanics, fuel, ignition, cooling, transmission, brakes, suspension, and electrical systems, it offers step-by-step procedures for routine maintenance, component replacement, and overhauls. The manual also includes essential technical specifications, diagnostic charts for troubleshooting, and detailed wiring diagrams. Its thorough coverage and workshop-level detail are designed to assist owners, mechanics, and technicians in keeping the scooter in optimal condition. 🏷️ Basic Information Identification Make: Vespa Model: GT 200 Granturismo Model Variant: GT200 Engine Type: 4-stroke, single-cylinder Codes Engine Code: M311M 👋 Introduction Market Position Positioning: Premium, high-performance scooter for urban and touring use Competitive Analysis Competitors: Honda Forza, Yamaha TMAX, Suzuki Burgman (in respective displacements) Key Features Design: Elegant Italian design, robust steel chassis Performance: Powerful engine, comfortable ride, excellent handling Practicality: Spacious under-seat storage, good fuel economy 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Scope: Comprehensive mechanical and electrical repair procedures Page Count Estimated Pages: 200-300 (typical for this type of manual) Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, valve adjustments, piston and cylinder, crankshaft, lubrication system Fuel System: Carburetor (if applicable, though GT200 is fuel injected), fuel pump, fuel filter, fuel lines, throttle body Ignition System: Ignition coil, spark plug, CDI unit, wiring diagrams Cooling System: Radiator, water pump, thermostat, coolant hoses, fan Transmission: CVT (Continuously Variable Transmission) belt, clutch, variator, gears, lubrication Brakes: Front and rear brake systems, hydraulic lines, calipers, brake pads, master cylinders, brake fluid bleeding Suspension: Front fork (telescopic), rear shock absorber, spring preload adjustment Electrical System: Battery, starter motor, alternator/stator, lighting system, horn, instrument panel, wiring diagrams, ECU diagnostics Bodywork And Chassis: Frame inspection, body panel removal and installation, seat, storage compartments, fairings Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, coolant checks, brake adjustments Troubleshooting: Diagnostic charts, symptom-based problem solving, common issue diagnosis Component Replacement: Detailed step-by-step instructions for replacing major components Rebuilds And Overhauls: Engine rebuilds, transmission overhauls, suspension fork rebuilds Wiring Diagrams: Complete electrical system schematics with component identification Technical Depth Depth: Full workshop level, suitable for professional mechanics and experienced DIY enthusiasts Detail Level: Includes torque specifications, clearances, special tool requirements, diagnostic procedures 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable PDF for easy navigation Printability: Printable pages for physical reference Print Quality Quality: High-resolution images and diagrams Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Displacement: 198cc (198 cubic centimeters) Bore X Stroke: 72 mm x 48.6 mm Compression Ratio: 11.5:1 Cooling Method: Liquid-cooled Valvetrain: SOHC (Single Overhead Camshaft), 4 valves Performance Horsepower: Approximately 19 hp (14 kW) at 7,500 rpm Torque: Approximately 19 Nm (14 lb-ft) at 6,250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Piaggio LEADER engine Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher) Oil Capacity: Approximately 1.1 liters (1.2 US qt) Emission Control Emissions Standard: Euro 3 compliant (depending on market) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with torque converter Optional Options: N/A (Single transmission option) Features Drive System: Belt drive to rear wheel Transmission Fluid: Specific CVT oil or gear oil for reduction gear (refer to manual for exact spec and change interval) 📐 Dimensions Exterior Length: Approx. 1,920 mm (75.6 inches) Width: Approx. 750 mm (29.5 inches) at handlebars Height: Approx. 1,450 mm (57.1 inches) to top of windscreen Wheelbase: Approx. 1,395 mm (55.0 inches) Weights Dry Weight: Approx. 150 kg (331 lbs) Gross Vehicle Weight: Approx. 360 kg (794 lbs) Cargo Underseat Storage: Sufficient for one full-face helmet and some personal items Fuel Tank Capacity: Approx. 10 liters (2.6 US gallons) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters typically not subjected to automotive crash testing standards) Active Features Braking System: Front: Hydraulic disc brake; Rear: Hydraulic disc brake (often with combined braking system) Lighting: Halogen headlights, LED taillight and brake light, turn signals Passive Features Chassis Construction: Steel monocoque frame providing rigidity and impact protection Mirrors: Large, adjustable mirrors...
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Vespa GT 200 Granturismo Service Repair Workshop ManualVespa GT 200 Granturismo Service Repair Workshop ManualVespa GT 200 Granturismo Service Repair Workshop ManualVespa GT 200 Granturismo Service Repair Workshop Manual
The Vespa GT 200 Granturismo is an iconic Italian scooter, primarily produced between the early 2000s and 2007/2008. Renowned for its elegant design and robust steel chassis, this model represents Vespa's move towards larger, more powerful scooters suitable for both urban commuting and touring. It features a 198cc, 4-stroke, liquid-cooled engine with electronic fuel injection, delivering approximately 19 hp and offering a comfortable ride and excellent handling. Practicality is also a hallmark, with spacious under-seat storage and a 10-liter fuel tank, making it a premium and high-performance choice in its class. This comprehensive workshop and service manual provides detailed guidance for the maintenance and repair of the Vespa GT 200 Granturismo. Covering a wide array of systems including engine mechanics, fuel, ignition, cooling, transmission, brakes, suspension, and electrical systems, it offers step-by-step procedures for routine maintenance, component replacement, and overhauls. The manual also includes essential technical specifications, diagnostic charts for troubleshooting, and detailed wiring diagrams. Its thorough coverage and workshop-level detail are designed to assist owners, mechanics, and technicians in keeping the scooter in optimal condition.
🏷️ Basic Information
Identification
Make:
Vespa
Model:
GT 200 Granturismo
Model Variant:
GT200
Engine Type:
4-stroke, single-cylinder
Codes
Engine Code:
M311M
👋 Introduction
Market Position
Positioning:
Premium, high-performance scooter for urban and touring use
Competitive Analysis
Competitors:
Honda Forza, Yamaha TMAX, Suzuki Burgman (in respective displacements)
Key Features
Design:
Elegant Italian design, robust steel chassis
Performance:
Powerful engine, comfortable ride, excellent handling
Practicality:
Spacious under-seat storage, good fuel economy
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Scope:
Comprehensive mechanical and electrical repair procedures
Page Count
Estimated Pages:
200-300 (typical for this type of manual)
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, valve adjustments, piston and cylinder, crankshaft, lubrication system
Fuel System:
Carburetor (if applicable, though GT200 is fuel injected), fuel pump, fuel filter, fuel lines, throttle body
Ignition System:
Ignition coil, spark plug, CDI unit, wiring diagrams
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan
Transmission:
CVT (Continuously Variable Transmission) belt, clutch, variator, gears, lubrication
Brakes:
Front and rear brake systems, hydraulic lines, calipers, brake pads, master cylinders, brake fluid bleeding
Suspension:
Front fork (telescopic), rear shock absorber, spring preload adjustment
Electrical System:
Battery, starter motor, alternator/stator, lighting system, horn, instrument panel, wiring diagrams, ECU diagnostics
Bodywork And Chassis:
Frame inspection, body panel removal and installation, seat, storage compartments, fairings
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, coolant checks, brake adjustments
Troubleshooting:
Diagnostic charts, symptom-based problem solving, common issue diagnosis
Component Replacement:
Detailed step-by-step instructions for replacing major components
Rebuilds And Overhauls:
Engine rebuilds, transmission overhauls, suspension fork rebuilds
Wiring Diagrams:
Complete electrical system schematics with component identification
Technical Depth
Depth:
Full workshop level, suitable for professional mechanics and experienced DIY enthusiasts
Detail Level:
Includes torque specifications, clearances, special tool requirements, diagnostic procedures
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable PDF for easy navigation
Printability:
Printable pages for physical reference
Print Quality
Quality:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
198cc (198 cubic centimeters)
Bore X Stroke:
72 mm x 48.6 mm
Compression Ratio:
11.5:1
Cooling Method:
Liquid-cooled
Valvetrain:
SOHC (Single Overhead Camshaft), 4 valves
Performance
Horsepower:
Approximately 19 hp (14 kW) at 7,500 rpm
Torque:
Approximately 19 Nm (14 lb-ft) at 6,250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Piaggio LEADER engine
Fuel Type:
Unleaded gasoline (95 RON recommended)
Lubrication
Oil Type:
SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher)
Oil Capacity:
Approximately 1.1 liters (1.2 US qt)
Emission Control
Emissions Standard:
Euro 3 compliant (depending on market)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with torque converter
Optional
Options:
N/A (Single transmission option)
Features
Drive System:
Belt drive to rear wheel
Transmission Fluid:
Specific CVT oil or gear oil for reduction gear (refer to manual for exact spec and change interval)
📐 Dimensions
Exterior
Length:
Approx. 1,920 mm (75.6 inches)
Width:
Approx. 750 mm (29.5 inches) at handlebars
Height:
Approx. 1,450 mm (57.1 inches) to top of windscreen
Wheelbase:
Approx. 1,395 mm (55.0 inches)
Weights
Dry Weight:
Approx. 150 kg (331 lbs)
Gross Vehicle Weight:
Approx. 360 kg (794 lbs)
Cargo
Underseat Storage:
Sufficient for one full-face helmet and some personal items
Fuel Tank Capacity:
Approx. 10 liters (2.6 US gallons)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically not subjected to automotive crash testing standards)
Active Features
Braking System:
Front: Hydraulic disc brake; Rear: Hydraulic disc brake (often with combined braking system)
Lighting:
Halogen headlights, LED taillight and brake light, turn signals
Passive Features
Chassis Construction:
Steel monocoque frame providing rigidity and impact protection
Mirrors:
Large, adjustable mirrors for enhanced rearward visibility
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, digital clock, odometer, trip meter, warning lights
Driver Assistance
Features:
N/A (No electronic driver assistance systems beyond standard ABS on some later variants or optional fitments)
Connectivity
Features:
N/A (No integrated connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or annually
Air Filter Cleaning Replacement:
Inspect every 6,000 km, replace as needed
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Cvt Belt Inspection Replacement:
Inspect every 12,000 km, replace as needed (typically 18,000-24,000 km)
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, pre-mixed or 50/50 ratio with distilled water
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
CVT belt, rear shock absorber bushings, front brake pads due to spirited riding
Potential Electrical:
Occasional issues with voltage regulators or stator coils can occur with age; refer to electrical section for diagnosis.
📚 Vehicle History
Brand Heritage
Heritage:
Vespa, an iconic Italian brand established in 1946, known for its stylish and practical scooters.
Model Evolution
Granturismo Lineage:
The Granturismo (GT) line represented Vespa's move towards larger, more powerful, and touring-oriented scooters, bridging the gap between traditional Vespas and maxi-scooters.
Production
Production Years:
The GT 200 Granturismo was primarily produced from the early 2000s to around 2007/2008, before being succeeded by models like the GTS series.
Manufacturing Location:
Primarily Italy (Pontedera factory)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Vespa GT series was generally well-regarded for its blend of performance, comfort, and iconic styling, positioning it as a premium choice in the 200cc scooter segment.
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