🏷️ Basic Information Identification Make: Volvo Model: S40 Year: 2009 Codes Chassis Code: P1 (Facelifted Second Generation) 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon Target Audience: DIY enthusiasts, independent repair shops, Volvo owners seeking in-depth knowledge Competitive Analysis Competitors 2009: BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Acura TSX, Lexus IS Key Features Volvo Philosophy: Emphasis on safety, comfort, and reliable performance Software Benefit: Convenient, easily searchable digital format for quick access to information 📋 Manual Details Coverage Areas Market Coverage: North America, Europe, Asia Trim Levels Covered: All trim levels (e.g., Pze, T5) Page Count Estimated Pages: 1000+ Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Digital Software (Likely PDF or proprietary executable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, turbocharger (if applicable) Transmission: Automatic Transmission (Geartronic), Manual Transmission Chassis: Suspension (front and rear), steering system, braking system, wheels and tires Electrical: Complete electrical system, wiring diagrams, fuses, relays, lighting, starter, alternator, battery Body And Interior: Body panels, doors, windows, seats, interior trim, climate control system (HVAC) Safety Systems: Airbags, seatbelts, ABS, traction control, stability control Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, inspections Repair: Detailed step-by-step repair procedures for all major components and systems Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), component testing procedures Disassembly Reassembly: Complete instructions for removing, inspecting, repairing, and reinstalling components Technical Depth Depth: Comprehensive (from basic fluid checks to complete engine/transmission rebuilds) Diagrams Illustrations: Includes detailed diagrams, schematics, and illustrations for clarity 📊 Manual Specifications File Format Software Requirements: PC compatible, Windows OS (version compatibility may vary) Print Quality Printability: Printable pages (user selectable) Binding Type Digital Format Advantage: Searchable text, hyperlinked sections, zoom functionality Paper Type Digital Advantage: No physical paper type, instant access and portability ⚙️ Engine Specifications Primary Engine Engine Code: B5244S4 (2.4L Naturally Aspirated), B5254T6 (2.5L Turbocharged - T5) Engine Type: Inline 5-cylinder Performance 2.4L Hp: 168 hp @ 6000 rpm 2.4L Torque: 170 lb-ft @ 4500 rpm 2.5L T5 Hp: 224 hp @ 5000 rpm 2.5L T5 Torque: 236 lb-ft @ 1500 rpm (with overboost: 243 lb-ft) Fuel System Induction: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Bosch Motronic (specific variant will be detailed) 🔧 Transmission Standard Transmission Type Na: 5-speed Automatic (Geartronic) Optional Transmission Type Optional: 6-speed Manual Features Geartronic Functionality: Manual shifting mode Fluid Specifications Automatic Transmission Fluid: Volvo Fluid Specification 1161540 (or equivalent Dexron III/VI compatible) Fluid Capacities Automatic Transmission Capacity: Approx. 7.5-8.5 liters (dry fill) 📐 Dimensions Exterior Length: 177.1 inches (4499 mm) Width: 70.1 inches (1781 mm) Height: 56.3 inches (1430 mm) Wheelbase Wheelbase: 103.9 inches (2640 mm) Weights Curb Weight 2.4I: 3241 lbs (1470 kg) Curb Weight T5: 3362 lbs (1525 kg) Cargo Trunk Volume: 12.4 cubic feet (351 liters) 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star NHTSA Side Crash: 5-Star IIHS Front Offset: Good IIHS Side Impact: Good Active Features Braking System: 4-wheel disc brakes with ABS, EBD, EBA Stability Control: DSTC (Dynamic Stability and Traction Control) Passive Features Airbag System: Front, side, and curtain airbags Seatbelts: Pretensioners, load limiters, adjustable anchors Whiplash Protection: WHIPS (Whiplash Protection System) 💡 Technology Features Infotainment Audio System: Various options from Performance Sound System to Premium Sound by Dynaudio, with CD player, MP3 compatibility, and optional Sirius satellite radio. Display System: Central dashboard display with basic information, climate control, and optional navigation system. Driver Assistance Cruise Control: Standard cruise control system Parking Assistance: Optional rear park assist sensors Connectivity Auxiliary Input: Standard auxiliary audio input jack Bluetooth: Optional Bluetooth hands-free system 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 12 months, whichever comes first Major Service Interval: Refer to manual for specific mileage/time-based major service items (e.g., timing belt, spark plugs) Fluid Specifications Engine Oil Type 2.4I: SAE 0W-20 or 0W-30 Synthetic, meeting Volvo VCC 95200356 Engine Oil Type T5: SAE 0W-30 or 0W-40 Synthetic, meeting Volvo VCC 95200356 Coolant Type: Volvo P-HOAT Coolant (Blue), meeting VCC 6314 Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Faults: Oil leaks (crankshaft seals, valve cover gasket), turbocharger issues (T5), electronic module failures, suspension component wear (control arms, bushings), HVAC blower motor resistor failure. Filters Oil Filter Part Number Example: Volvo 30750002 (confirm based on engine variant) 📚 Vehicle History Brand Heritage Volvo Legacy: Renowned for safety innovations and durable construction Model Evolution Second Generation P1: Introduced in 2004, facelifted in 2008 for the 2009 model year with updated styling and features. Production Manufacturing Plant: Ghent, Belgium; Uddevalla, Sweden Production Years Model Production Span: 2003-2013 (for second generation) 🏆 Awards & Recognition Recognitions IIHS Top Safety Pick: Likely recipient of IIHS Top Safety Pick awards for its model years due to strong crash test performance.