2011-2012 Volvo S60 Wiring Diagram Service Repair Manual
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🏷️ Basic Information Identification Make: Volvo Model: S60 Model Generation: Second Generation (2011-2018) Model Year: 2011-2012 Codes Chassis Code: Y20 (2011-2018) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Volvo owners seeking in-depth electrical diagnostics and repair knowledge. Target Market Segment: Premium compact executive sedan segment, competing with models like the BMW 3 Series, Audi A4, and Mercedes-Benz C-Class. Competitive Analysis Manual Value Proposition: Provides highly specific electrical system information crucial for diagnosing and repairing complex modern vehicle electrical issues, often more detailed than general repair manuals. Key Features Focus On Wiring: Exclusive focus on wiring diagrams and related electrical components, differentiating it from general service manuals. Empowerment For Diy: Empowers users to tackle complex electrical repairs independently, saving on dealership labor costs. Tool Acquisition Incentive: Promotes tool acquisition as a benefit of DIY repair, aligning with the manual's described purpose. 📋 Manual Details Coverage Areas Covered Model Years: 2011, 2012 Covered Regions: Global (based on typical Volvo documentation) Engine Variants Covered: 4-Cyl. Turbo, 6-Cyl. Turbo, 5-Cyl. Diesel (specific engine codes not provided, but implied by list) Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive wiring diagrams and related service info) Manual Type Manual Type: Wiring Diagram Service Repair Manual Language Language: English Format File Format: PDF Digital Delivery: Downloadable 📖 Manual Coverage Systems Covered Electrical Systems: Comprehensive coverage including overview, distribution boxes (engine, passenger, cargo), fuses, relays, battery, ground connections, control modules (CEM, SWM), data communication. Powertrain Electrical: Engine management systems (4-Cyl. Turbo, 6-Cyl. Turbo, 5-Cyl. Diesel), fuel system, emission control (4-Cyl. Turbo, 6-Cyl.), cooling system (fans for various engines), cruise control. Lighting Systems: Detailed coverage of high/low beam (including Dual Xenon), beam adjustment, running/parking lights, tail lights (with Xenon variations), fog lights, brake lights, reversing lights, interior lighting, active headlights, door sill lighting, auxiliary lights. Power And Starting: Alternator and voltage regulator, power supply (4-Cyl. and 5/6-Cyl. variants), starting system (4-Cyl. and 5/6-Cyl. variants). Central Electronic Module Cem: In-depth focus on the Central Electronic Module (CEM), which is a critical hub for many electrical functions in modern Volvos, including power distribution, interior lighting, and various control functions. Location and internal wiring are likely detailed. Distribution Boxes: Detailed diagrams and explanations for electrical distribution boxes located in the engine compartment, passenger compartment, and cargo compartment, outlining fuse and relay assignments and circuit protection. Ground Connections Diagrams: Comprehensive diagrams showing all primary ground connection points throughout the vehicle, essential for diagnosing poor grounding issues that can manifest as intermittent electrical faults. Procedures Included Diagnostic Procedures: Troubleshooting guidance based on wiring diagrams, understanding control module functions, data communication interpretation. Repair Procedures: Step-by-step diagrams for workshop procedures related to electrical system repairs and component replacement. Maintenance Procedures: Implied by coverage of fuses, relays, battery, and basic system operation. Fuse And Relay Identification: Clear identification of fuse and relay functions, locations, and amperages, vital for troubleshooting blown fuses or faulty relays. Control Module Locations: Information on the physical location of various control modules (e.g., Engine Control Module - ECM, Transmission Control Module - TCM, Body Control Module - BCM, Central Electronic Module - CEM) within the vehicle's architecture. Understanding Abbreviations: A dedicated section for 'Abbreviations' is provided, which is standard practice in technical manuals to define acronyms and shorthand used throughout the diagrams and text. Technical Depth Depth Of Information: Highly detailed, focusing specifically on the electrical system architecture and component interconnections. Diagram Detail: Detailed step-by-step diagrams essential for tracing circuits and diagnosing electrical faults. Component Identification: Identification and location of key electrical components like CEM, distribution boxes, relays, and fuses. Wiring Color Codes: Wiring diagrams typically include wire color codes, which are indispensable for accurate identification and repair of specific circuits. Component Terminal Identification: Detailed diagrams often show terminal numbers for connectors and control modules, aiding in precise connection and disconnection during repair. Circuit Protection Schematics: Detailed schematics of circuit protection, including fuse and relay boxes, showing the exact layout and function of each component within these assemblies. 📊 Manual Specifications File Format Compatibility: All versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Printability: Printable (typical for PDF manuals) Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options 2011 2012 S60: The manual implies coverage of several engine configurations prevalent in the 2011-2012 Volvo S60 lineup. These typically included turbocharged inline-4 (e.g., T5), turbocharged inline-6 (e.g., T6), and potentially inline-5 diesel variants in specific markets, though the manual focuses on the *electrical* aspects of these. Specific displacements and power outputs are not detailed within the provided product information but would be typical for engines like the 2.0L, 3.0L, and 2.4L diesel. Performance Performance Details Focus: Performance specifications (horsepower, torque) are not the primary focus of this wiring diagram...
Premium compact executive sedan segment, competing with models like the BMW 3 Series, Audi A4, and Mercedes-Benz C-Class.
Competitive Analysis
Manual Value Proposition:
Provides highly specific electrical system information crucial for diagnosing and repairing complex modern vehicle electrical issues, often more detailed than general repair manuals.
Key Features
Focus On Wiring:
Exclusive focus on wiring diagrams and related electrical components, differentiating it from general service manuals.
Empowerment For Diy:
Empowers users to tackle complex electrical repairs independently, saving on dealership labor costs.
Tool Acquisition Incentive:
Promotes tool acquisition as a benefit of DIY repair, aligning with the manual's described purpose.
📋 Manual Details
Coverage Areas
Covered Model Years:
2011, 2012
Covered Regions:
Global (based on typical Volvo documentation)
Engine Variants Covered:
4-Cyl. Turbo, 6-Cyl. Turbo, 5-Cyl. Diesel (specific engine codes not provided, but implied by list)
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive wiring diagrams and related service info)
Manual Type
Manual Type:
Wiring Diagram Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Downloadable
📖 Manual Coverage
Systems Covered
Electrical Systems:
Comprehensive coverage including overview, distribution boxes (engine, passenger, cargo), fuses, relays, battery, ground connections, control modules (CEM, SWM), data communication.
Powertrain Electrical:
Engine management systems (4-Cyl. Turbo, 6-Cyl. Turbo, 5-Cyl. Diesel), fuel system, emission control (4-Cyl. Turbo, 6-Cyl.), cooling system (fans for various engines), cruise control.
Lighting Systems:
Detailed coverage of high/low beam (including Dual Xenon), beam adjustment, running/parking lights, tail lights (with Xenon variations), fog lights, brake lights, reversing lights, interior lighting, active headlights, door sill lighting, auxiliary lights.
Power And Starting:
Alternator and voltage regulator, power supply (4-Cyl. and 5/6-Cyl. variants), starting system (4-Cyl. and 5/6-Cyl. variants).
Central Electronic Module Cem:
In-depth focus on the Central Electronic Module (CEM), which is a critical hub for many electrical functions in modern Volvos, including power distribution, interior lighting, and various control functions. Location and internal wiring are likely detailed.
Distribution Boxes:
Detailed diagrams and explanations for electrical distribution boxes located in the engine compartment, passenger compartment, and cargo compartment, outlining fuse and relay assignments and circuit protection.
Ground Connections Diagrams:
Comprehensive diagrams showing all primary ground connection points throughout the vehicle, essential for diagnosing poor grounding issues that can manifest as intermittent electrical faults.
Procedures Included
Diagnostic Procedures:
Troubleshooting guidance based on wiring diagrams, understanding control module functions, data communication interpretation.
Repair Procedures:
Step-by-step diagrams for workshop procedures related to electrical system repairs and component replacement.
Maintenance Procedures:
Implied by coverage of fuses, relays, battery, and basic system operation.
Fuse And Relay Identification:
Clear identification of fuse and relay functions, locations, and amperages, vital for troubleshooting blown fuses or faulty relays.
Control Module Locations:
Information on the physical location of various control modules (e.g., Engine Control Module - ECM, Transmission Control Module - TCM, Body Control Module - BCM, Central Electronic Module - CEM) within the vehicle's architecture.
Understanding Abbreviations:
A dedicated section for 'Abbreviations' is provided, which is standard practice in technical manuals to define acronyms and shorthand used throughout the diagrams and text.
Technical Depth
Depth Of Information:
Highly detailed, focusing specifically on the electrical system architecture and component interconnections.
Diagram Detail:
Detailed step-by-step diagrams essential for tracing circuits and diagnosing electrical faults.
Component Identification:
Identification and location of key electrical components like CEM, distribution boxes, relays, and fuses.
Wiring Color Codes:
Wiring diagrams typically include wire color codes, which are indispensable for accurate identification and repair of specific circuits.
Component Terminal Identification:
Detailed diagrams often show terminal numbers for connectors and control modules, aiding in precise connection and disconnection during repair.
Circuit Protection Schematics:
Detailed schematics of circuit protection, including fuse and relay boxes, showing the exact layout and function of each component within these assemblies.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable (typical for PDF manuals)
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options 2011 2012 S60:
The manual implies coverage of several engine configurations prevalent in the 2011-2012 Volvo S60 lineup. These typically included turbocharged inline-4 (e.g., T5), turbocharged inline-6 (e.g., T6), and potentially inline-5 diesel variants in specific markets, though the manual focuses on the *electrical* aspects of these. Specific displacements and power outputs are not detailed within the provided product information but would be typical for engines like the 2.0L, 3.0L, and 2.4L diesel.
Performance
Performance Details Focus:
Performance specifications (horsepower, torque) are not the primary focus of this wiring diagram manual. Its utility lies in understanding how engine management, fuel, and emission control systems are electrically integrated.
Fuel System
Fuel System Electrical:
Covers electrical components of the fuel system, including fuel pump control, fuel injectors, and related sensors as they relate to the engine management system's wiring.
🔧 Transmission
Standard
Transmission Options Implied:
The manual's coverage of engine management systems suggests it supports vehicles equipped with automatic and potentially manual transmissions, focusing on the electrical signals and control modules involved in their operation.
Optional
Transmission Control Electrical:
Wiring diagrams would detail the electrical interfaces for transmission control modules (TCMs) and associated sensors and actuators.
Features
Gear Selection Circuitry:
Details the wiring for gear selector interlocks, park/neutral safety switches, and indicators.
📐 Dimensions
Exterior
Exterior Dimensions S60 2011 2012:
While not directly covered by the wiring manual, typical dimensions for the 2011-2012 Volvo S60 (Second Generation) are approximately Length: 179.4 inches, Width: 73.4 inches, Height: 57.4 inches. Wheelbase: 109.7 inches.
Interior
Interior Volume S60 2011 2012:
Interior volume figures are not specified in the manual, but this generation offered a spacious cabin with an estimated EPA interior volume of around 95-100 cubic feet.
Cargo
Cargo Capacity S60 2011 2012:
Trunk capacity for the 2011-2012 S60 is typically around 12 cubic feet, though specific figures may vary slightly by market. This information is incidental to the wiring manual's focus.
Weights
Curb Weight S60 2011 2012:
Curb weight varied by engine and options, generally ranging from approximately 3,500 to 3,800 lbs (1588 to 1724 kg). This is not detailed in the wiring manual.
🛡️ Safety Features
Ratings
Safety Ratings S60 2011 2012:
The 2011-2012 Volvo S60 generally received excellent safety ratings. For example, it achieved IIHS Top Safety Pick status. Specific ratings (NHTSA, Euro NCAP) would depend on testing protocols for the region.
Active Features
Active Safety Systems Electrical:
The wiring diagrams would be crucial for understanding the electrical control of active safety systems such as ABS, traction control (TCS), stability control (DSTC), adaptive cruise control (ACC - if equipped), and lane departure warning (if equipped).
Passive Features
Passive Safety Systems Electrical:
Covers wiring for airbags, seatbelt pre-tensioners, and related sensors (e.g., occupant detection, crash sensors).
💡 Technology Features
Infotainment
Infotainment System Electrical Interfaces:
The wiring diagrams would cover the electrical pathways for the infotainment system, including the head unit, speakers, antenna, and any integrated displays or control panels. This generation often featured Volvo's 'Sensus' infotainment system.
Navigation System Wiring:
Coverage would likely extend to the electrical interfaces of optional navigation systems, including GPS antenna connections and display unit wiring.
Driver Assistance
Driver Assistance Systems Wiring:
Detailed wiring for advanced driver assistance systems (ADAS) such as Adaptive Cruise Control (ACC) sensors, radar units, and control modules, as well as Blind Spot Information System (BLIS) sensors and indicators.
Connectivity
Vehicle Network Communication:
The manual explicitly mentions 'Data communication,' indicating coverage of the vehicle's network architecture, likely CAN (Controller Area Network) bus systems, which facilitate communication between various electronic control units.
Lighting Technology
Xenon Headlight Wiring:
Specific coverage for 'Dual Xenon' headlights implies detailed diagrams for their complex electrical systems, including ballasts, ignitors, and adaptive leveling controls.
🔧 Maintenance
Service Intervals
General Service Intervals Volvo:
Typical Volvo service intervals for this era involve oil changes every 7,500-10,000 miles or annually, and more comprehensive services at 30,000, 60,000, and 100,000-mile intervals, covering spark plugs, filters, coolant, brake fluid, and serpentine belts. This manual does not detail these intervals but is essential for executing related electrical checks.
Fluid Specifications
Engine Oil Specification Implied:
While fluid specifications aren't listed, the manual's engine management coverage implies the need for correct coolant and potentially specific engine oil viscosities (e.g., 0W-30 or 0W-40 synthetic) as recommended by Volvo for the specific engine variant. This manual is not a substitute for owner's manual fluid recommendations.
Known Issues
Common Electrical Issues S60 2Nd Gen:
Common electrical issues for this generation can include CEM module malfunctions, issues with sensors (e.g., ABS wheel speed sensors, parking assist sensors), and intermittent power failures due to wiring harness degradation. This manual is critical for diagnosing these.
Water Ingress Cem:
A known issue in some Volvo models of this era, including the S60, is potential water ingress into the CEM, leading to widespread electrical malfunctions. This manual's detailed CEM diagrams would be crucial for diagnosis and repair of such issues.
Diagnostic Tools
Required Tools For Electrical Work:
Beyond standard hand tools, diagnosis of electrical issues covered by this manual would typically require a multimeter, oscilloscope, and potentially a Volvo-specific diagnostic scanner (e.g., VIDA DICE) for communication with control modules.
📚 Vehicle History
Brand Heritage
Volvo Safety Legacy:
Volvo has a long-standing reputation for safety innovation, a characteristic carried into the design and electrical systems of the S60 model.
Model Evolution
S60 Second Generation Launch:
The 2011 model year marked the introduction of the second generation of the Volvo S60, a significant redesign from its predecessor. This generation introduced Volvo's 'PCC' (Personal Car Concept) design language.
Production
Manufacturing Locations S60 2011 2012:
The 2011-2012 Volvo S60 models were primarily manufactured at Volvo's Ghent, Belgium, plant. Some variations might have been produced elsewhere depending on market.
🏆 Awards & Recognition
Recognitions
Safety Awards S60 2011 2012:
The 2011-2012 Volvo S60 was frequently recognized for its safety, notably earning the IIHS Top Safety Pick award for these model years, highlighting its robust structural integrity and advanced safety features.
Ratings
Crash Test Performance General:
Generally, the second-generation S60 scored highly in various crash tests, demonstrating effective energy absorption and occupant protection, often attributed to Volvo's comprehensive safety engineering.