🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2007 Generation Platform: P2 Platform Codes Chassis Code: P24 👋 Introduction Market Position Positioning: Premium compact executive sedan, competing with brands like BMW 3 Series, Audi A4, and Mercedes-Benz C-Class. Competitive Analysis Segment: Luxury Compact Sedan Key Features Design Philosophy: Scandinavian design, focus on safety, comfort, and performance. Safety Focus: Renowned for advanced safety features, a cornerstone of Volvo's brand identity. Value Proposition Owner Benefit: Enables DIY repairs and maintenance, saving significant costs and empowering owners with detailed knowledge. 📋 Manual Details Coverage Areas Engine Coverage: All gasoline and diesel engines for the 2007 S60 model line Trim Coverage: All trim levels (e.g., Base, Convenience, Sport, Premium, R) Transmission Coverage: All manual and automatic transmission types Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine diagnostics, repair, overhaul, cooling system, fuel injection, emission control systems, lubrication, exhaust systems. Transmission Drivetrain: Manual and automatic transmission service, repair, troubleshooting, clutch system, differential, drive shafts, axles. Chassis Suspension Steering: Front and rear suspension components, steering system (rack and pinion, power steering), wheel alignment specifications, shock absorbers, springs. Brakes: Brake system diagnosis, repair, hydraulic system, ABS, EBD, brake pad and rotor replacement, parking brake. Electrical Electronics: Complete electrical system coverage, wiring diagrams, fuse box layouts, lighting systems, battery, alternator, starter, power accessories, diagnostic trouble codes (DTCs). Body Interior: Body panels, doors, hood, trunk, glass, interior trim, seats, airbags, seat belts, HVAC system, climate control. Diagnostics Troubleshooting: Comprehensive troubleshooting guides, diagnostic procedures, fault finding, symptom analysis, intermittent electrical issues. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes (oil, coolant, brake fluid, transmission fluid), filter replacements, belt inspections, spark plug replacement. Repair: Step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly. Troubleshooting: Diagnostic flowcharts, common problems and their solutions, specific symptom-based troubleshooting. Wiring Diagrams: Detailed electrical wiring diagrams for all circuits and systems, color-coded and clearly labeled. Technical Depth Depth: Professional-level technical detail, covering basic maintenance to complex engine and transmission overhauls, electronic diagnostics, and bodywork repairs. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval Print Quality Printability: Full Printable (allows printing of specific sections or the entire manual) Zoom Capability: Zoom IN/OUT functionality for detailed viewing of diagrams and text Binding Type Type: Digital (Downloadable File) Paper Type Format Description: Electronic document, no physical binding or paper type Delivery Method: Instant Download Requirements Software: Adobe PDF Reader, WinZip (for extraction) Compatibility: All Versions of Windows & Mac Operating Systems ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L Naturally Aspirated (B5244S4/S5), 2.5L Turbocharged (B5254T2), 2.4L Turbocharged Diesel (D5 - depending on market). Performance 2.4L Na: Approx. 168-170 hp, 170 lb-ft torque 2.5L Turbo: Approx. 208 hp, 236 lb-ft torque S60R (2.5L Turbo): Approx. 300 hp, 295 lb-ft torque Fuel System Induction: Multi-point Fuel Injection (MPI) for NA, Electronic Fuel Injection (EFI) with Turbocharging for T models. Engine Code Examples Gasoline Naturally Aspirated: B5244S4 Gasoline Turbocharged: B5254T2 Diesel Turbocharged: D5244T4 🔧 Transmission Standard Transmission Options: 5-speed Manual (M56), 5-speed Geartronic Automatic (AW55-50SN/AW55-51SN). Optional All Wheel Drive: Optional with 2.5T engine, typically paired with Geartronic automatic transmission (AWD system is Haldex-based). Features Geartronic: Allows manual selection of gears for a more engaging driving experience. Fluid Specifications Automatic Transmission Fluid: Volvo P/N 1161640 (ATF 3309 compliant) - Crucial to use correct fluid type. Manual Transmission Fluid: Volvo P/N 1161682 (GFT 570) or equivalent API GL-4 SAE 75W-80 synthetic gear oil. 📐 Dimensions Exterior Length: Approx. 180.0 inches (4572 mm) Width: Approx. 70.5 inches (1791 mm) Height: Approx. 57.7 inches (1466 mm) Wheelbase: Approx. 105.0 inches (2667 mm) Weights Curb Weight: Approx. 3300-3700 lbs (1500-1680 kg) depending on engine and drivetrain 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star (for 2007 model year) IIHS Side Impact: Top Safety Pick (for similar model years, indicating excellent performance) Active Features Braking: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA). Stability Control: Electronic Stability Control (ESC) / Dynamic Stability and Traction Control (DSTC). Passive Features Airbags: Driver and front passenger airbags, front side airbags, full-length inflatable curtain airbags (IC). Seat Design: Whiplash Protection System (WHIPS) in front seats. 💡 Technology Features Infotainment Audio System: Available premium audio systems from Dynaudio or Harman Kardon, with CD player, optional satellite radio. Navigation: Optional factory-installed GPS navigation system. Driver Assistance Cruise Control: Standard cruise control, adaptive cruise control (ACC) available on some models. Parking Sensors: Optional rear parking assist sensors. Connectivity Bluetooth: Optional Bluetooth hands-free system (may require specific trim or accessory). 🔧 Maintenance Service Intervals Oil Change: Every 7,500-10,000 miles or annually, whichever comes first (refer to manual for specific engine type). Timing Belt: Not applicable for gasoline engines, which use timing chains....
Optional with 2.5T engine, typically paired with Geartronic automatic transmission (AWD system is Haldex-based).
Features
Geartronic:
Allows manual selection of gears for a more engaging driving experience.
Fluid Specifications
Automatic Transmission Fluid:
Volvo P/N 1161640 (ATF 3309 compliant) - Crucial to use correct fluid type.
Manual Transmission Fluid:
Volvo P/N 1161682 (GFT 570) or equivalent API GL-4 SAE 75W-80 synthetic gear oil.
📐 Dimensions
Exterior
Length:
Approx. 180.0 inches (4572 mm)
Width:
Approx. 70.5 inches (1791 mm)
Height:
Approx. 57.7 inches (1466 mm)
Wheelbase:
Approx. 105.0 inches (2667 mm)
Weights
Curb Weight:
Approx. 3300-3700 lbs (1500-1680 kg) depending on engine and drivetrain
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (for 2007 model year)
IIHS Side Impact:
Top Safety Pick (for similar model years, indicating excellent performance)
Active Features
Braking:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).
Stability Control:
Electronic Stability Control (ESC) / Dynamic Stability and Traction Control (DSTC).
Passive Features
Airbags:
Driver and front passenger airbags, front side airbags, full-length inflatable curtain airbags (IC).
Seat Design:
Whiplash Protection System (WHIPS) in front seats.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems from Dynaudio or Harman Kardon, with CD player, optional satellite radio.
Navigation:
Optional factory-installed GPS navigation system.
Driver Assistance
Cruise Control:
Standard cruise control, adaptive cruise control (ACC) available on some models.
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Bluetooth:
Optional Bluetooth hands-free system (may require specific trim or accessory).
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500-10,000 miles or annually, whichever comes first (refer to manual for specific engine type).
Timing Belt:
Not applicable for gasoline engines, which use timing chains. Diesel engines (D5) use timing belts and require replacement typically around 70,000-100,000 miles or 7-10 years.