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2006 Volvo XC90 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Volvo Model: XC90 Year: 2006 Codes Chassis Code: P2 👋 Introduction Market Position Market Position: Premium mid-size luxury SUV, known for safety and comfort. This manual targets owners and independent repair shops seeking detailed, factory-level information. Competitive Analysis Competitive Analysis: Competes with vehicles like BMW X5, Audi Q7, Mercedes-Benz M-Class. The XC90's focus on safety and practicality is a key differentiator. This manual provides the depth needed to maintain these complex systems. Key Features Key Features: Officially licensed, derived from OE (Original Equipment) materials, licensed by RepairSurge, year-long access, discounted renewals, PC/mobile compatible, instant online access, covers all major repair and maintenance areas. 📋 Manual Details Coverage Areas Coverage Areas: Full Service and Repair Page Count Page Count Estimate: Thousands of pages (digital format, comprehensive) Manual Type Manual Type: Official Service and Repair Manual Software Language Language: English Format Format: Online Software/Web-based 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, pistons, crankshaft, timing, lubrication, cooling systems Engine Electrical: Ignition system, fuel injection system, emissions control, starter, alternator Transmission Automatic: Overhaul, diagnostics, fluid service, electronic control unit (ECU) integration Transmission Manual: If applicable, though typically automatic for this model year Drivetrain: All-Wheel Drive (AWD) system, front and rear differentials, driveshafts, CV joints Brakes: Hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake caliper, rotor, pad replacement, bleeding procedures Steering: Power steering system, steering rack, column, tie rods, alignment specifications Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, wheel bearings Body And Chassis: Frame structure, body panels, doors, hood, tailgate, interior trim, glass replacement Electrical System General: Wiring diagrams, fuses, relays, battery, charging system, lighting systems, power accessories Climate Control: HVAC (Heating, Ventilation, and Air Conditioning) system, compressor, condenser, evaporator, cabin filter, climate control module Safety Systems: Airbag system, seatbelt pre-tensioners, SRS (Supplemental Restraint System) diagnostics Infotainment And Electronics: Audio system, navigation (if equipped), instrument cluster, dashboard controls Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake inspections Troubleshooting: Diagnostic trouble codes (DTCs), common faults, symptom-based diagnosis, electrical system diagnostics Repair: Component replacement (e.g., water pump, alternator, starter, brake pads/rotors, suspension parts), engine rebuilds, transmission repairs Installation: Component installations, accessory fitting Diagnostic Procedures: Step-by-step guides for diagnosing various systems, including electrical and mechanical issues Technical Depth Technical Depth: Comprehensive: Covers everything from basic preventative maintenance to advanced engine and transmission overhauls and complex electrical diagnostics. 📊 Manual Specifications File Format File Format Details: Web-based access, compatible with standard web browsers on PC, laptop, smartphone, and tablet. Requires internet connection. Print Quality Print Quality Consideration: Digital format; printability depends on user's printer capabilities. Content is factory-derived and high-quality. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.5L Inline-5 Turbocharged (B5254T2), 4.4L V8 (B8444S) Performance 2 5T Horsepower 2 5T: 208 hp @ 5000 rpm Torque 2 5T: 236 lb-ft @ 1500-4600 rpm Performance V8 Horsepower V8: 311 hp @ 5800 rpm Torque V8: 325 lb-ft @ 3900 rpm Fuel System Fuel System Type: Sequential Multi-Port Fuel Injection (MPI) for both engines Fuel Type Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher recommended for V8) Engine Management ECU Type: Volvo Engine Control Module (ECM), specific models vary by engine and year. 🔧 Transmission Standard Standard Transmission: Geartronic Automatic Transmission (AW55-50SN for 2.5T, AW50-55SN variant for V8) Optional Optional Transmission: N/A for 2006 model year; AWD was standard on V8, optional on 2.5T. Features Transmission Features: Geartronic (manual shifting mode), electronically controlled, integrated with AWD system. Fluid Specifications Automatic Transmission Fluid: Volvo 1161540 (JWS 3309) or equivalent Dexron III/Mercon approved fluid. Capacity ~7 liters for change, ~8.5 liters for overhaul. 📐 Dimensions Exterior Length: 189.7 inches Width: 74.5 inches Height: 67.3 inches Wheelbase: 112.6 inches Weights Curb Weight 2 5T: 4,347 lbs Curb Weight V8: 4,550 lbs Cargo Cargo Volume Behind 3Rd Row: 12.6 cu ft Cargo Volume Behind 2Nd Row: 42.1 cu ft Cargo Volume Behind 1St Row: 75.9 cu ft 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 5 Stars NHTSA Side Crash Test Rating: 5 Stars IIHS Top Safety Pick: Yes Active Features Active Features: ABS, EBD, Traction Control System (TCS), Stability and Traction Control (DSTC) Passive Features Passive Features: Front airbags, front side-impact airbags, Inflatable Curtain (IC) for all three rows, Whiplash Protection System (WHIPS) 💡 Technology Features Infotainment Infotainment System: Volvo Audio System (various levels, e.g., Performance, Premium), optional RTI Navigation system, Sirius Satellite Radio. Driver Assistance Driver Assistance Features: ABS, EBD, Traction Control, Stability Control (DSTC), Rear Parking Assist (optional). Connectivity Connectivity Options: Pre-wiring for phone integration (optional Bluetooth module), CD player, auxiliary input (on some models). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first,...
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2006 Volvo XC90 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Volvo
Model:
XC90
Year:
2006
Codes
Chassis Code:
P2
👋 Introduction
Market Position
Market Position:
Premium mid-size luxury SUV, known for safety and comfort. This manual targets owners and independent repair shops seeking detailed, factory-level information.
Competitive Analysis
Competitive Analysis:
Competes with vehicles like BMW X5, Audi Q7, Mercedes-Benz M-Class. The XC90's focus on safety and practicality is a key differentiator. This manual provides the depth needed to maintain these complex systems.
Key Features
Key Features:
Officially licensed, derived from OE (Original Equipment) materials, licensed by RepairSurge, year-long access, discounted renewals, PC/mobile compatible, instant online access, covers all major repair and maintenance areas.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Service and Repair
Page Count
Page Count Estimate:
Thousands of pages (digital format, comprehensive)
Manual Type
Manual Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Software/Web-based
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, timing, lubrication, cooling systems
Engine Electrical:
Ignition system, fuel injection system, emissions control, starter, alternator
Transmission Automatic:
Overhaul, diagnostics, fluid service, electronic control unit (ECU) integration
Transmission Manual:
If applicable, though typically automatic for this model year
Drivetrain:
All-Wheel Drive (AWD) system, front and rear differentials, driveshafts, CV joints
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake caliper, rotor, pad replacement, bleeding procedures
Steering:
Power steering system, steering rack, column, tie rods, alignment specifications
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, wheel bearings
Body And Chassis:
Frame structure, body panels, doors, hood, tailgate, interior trim, glass replacement
Electrical System General:
Wiring diagrams, fuses, relays, battery, charging system, lighting systems, power accessories
Climate Control:
HVAC (Heating, Ventilation, and Air Conditioning) system, compressor, condenser, evaporator, cabin filter, climate control module
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS (Supplemental Restraint System) diagnostics
Infotainment And Electronics:
Audio system, navigation (if equipped), instrument cluster, dashboard controls
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake inspections
Troubleshooting:
Diagnostic trouble codes (DTCs), common faults, symptom-based diagnosis, electrical system diagnostics
Repair:
Component replacement (e.g., water pump, alternator, starter, brake pads/rotors, suspension parts), engine rebuilds, transmission repairs
Installation:
Component installations, accessory fitting
Diagnostic Procedures:
Step-by-step guides for diagnosing various systems, including electrical and mechanical issues
Technical Depth
Technical Depth:
Comprehensive: Covers everything from basic preventative maintenance to advanced engine and transmission overhauls and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Format Details:
Web-based access, compatible with standard web browsers on PC, laptop, smartphone, and tablet. Requires internet connection.
Print Quality
Print Quality Consideration:
Digital format; printability depends on user's printer capabilities. Content is factory-derived and high-quality.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L Inline-5 Turbocharged (B5254T2), 4.4L V8 (B8444S)
Performance 2 5T
Horsepower 2 5T:
208 hp @ 5000 rpm
Torque 2 5T:
236 lb-ft @ 1500-4600 rpm
Performance V8
Horsepower V8:
311 hp @ 5800 rpm
Torque V8:
325 lb-ft @ 3900 rpm
Fuel System
Fuel System Type:
Sequential Multi-Port Fuel Injection (MPI) for both engines
Fuel Type
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher recommended for V8)
Engine Management
ECU Type:
Volvo Engine Control Module (ECM), specific models vary by engine and year.
🔧 Transmission
Standard
Standard Transmission:
Geartronic Automatic Transmission (AW55-50SN for 2.5T, AW50-55SN variant for V8)
Optional
Optional Transmission:
N/A for 2006 model year; AWD was standard on V8, optional on 2.5T.
Features
Transmission Features:
Geartronic (manual shifting mode), electronically controlled, integrated with AWD system.
Fluid Specifications
Automatic Transmission Fluid:
Volvo 1161540 (JWS 3309) or equivalent Dexron III/Mercon approved fluid. Capacity ~7 liters for change, ~8.5 liters for overhaul.
📐 Dimensions
Exterior
Length:
189.7 inches
Width:
74.5 inches
Height:
67.3 inches
Wheelbase:
112.6 inches
Weights
Curb Weight 2 5T:
4,347 lbs
Curb Weight V8:
4,550 lbs
Cargo
Cargo Volume Behind 3Rd Row:
12.6 cu ft
Cargo Volume Behind 2Nd Row:
42.1 cu ft
Cargo Volume Behind 1St Row:
75.9 cu ft
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
5 Stars
NHTSA Side Crash Test Rating:
5 Stars
IIHS Top Safety Pick:
Yes
Active Features
Active Features:
ABS, EBD, Traction Control System (TCS), Stability and Traction Control (DSTC)
Passive Features
Passive Features:
Front airbags, front side-impact airbags, Inflatable Curtain (IC) for all three rows, Whiplash Protection System (WHIPS)
💡 Technology Features
Infotainment
Infotainment System:
Volvo Audio System (various levels, e.g., Performance, Premium), optional RTI Navigation system, Sirius Satellite Radio.
Driver Assistance
Driver Assistance Features:
ABS, EBD, Traction Control, Stability Control (DSTC), Rear Parking Assist (optional).
Connectivity
Connectivity Options:
Pre-wiring for phone integration (optional Bluetooth module), CD player, auxiliary input (on some models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first, using synthetic oil.
Spark Plug Replacement 2 5T:
Approximately every 60,000 miles (refer to manual for specific type - e.g., platinum or iridium).
Timing Belt 2 5T:
Check manual for specific interval, typically around 105,000 miles or 10 years for interference engines.
Fluid Specifications
Engine Oil Capacity 2 5T:
6.4 US quarts (6.0 liters) with filter change. Recommended: 0W-30 or 5W-30 Synthetic.
Engine Oil Capacity V8:
7.2 US quarts (6.8 liters) with filter change. Recommended: 0W-30 Synthetic.
Coolant Type:
Volvo Premium Coolant (G48) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Capacity: ~10.5 quarts (9.9 liters).
Power Steering Fluid:
Volvo Premium Power Steering Fluid (1161311) or Pentosin CHF 11S. Capacity: ~1.5 liters.
Known Issues
Known Issues:
Minor oil leaks from valve cover gaskets or oil filter housing, potential for ABS module failure, transmission shift issues (especially with age/mileage), fuel pump failures, power steering pump noise/leak.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Volvo, a Swedish brand renowned for its commitment to safety and durability since its founding in 1927.
Model Evolution
Model Evolution:
The XC90 was Volvo's first entry into the SUV market, launched in 2002. It was built on the P2 platform shared with other Volvo models like the S80 and V70. The 2006 model represents the early phase of the first generation (2003-2014).
Production
Production Location:
Torslanda, Sweden
🏆 Awards & Recognition
Recognitions
Recognitions:
Named MotorTrend Sport/Utility of the Year for 2003.
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