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Yamaha ATV 700 Raptor 2007 Factory Service Repair Manual Pdf Download

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Basic Information Identification Make: Yamaha Model: Raptor 700 Year: 2007 Vehicle Type: All-Terrain Vehicle (ATV) Codes Chassis Code: GYTR (Genuine Yamaha Technology Racing) performance components often available, though not a primary chassis code for the base model. Engine Code: Similar to YFZ450 engine architecture but with increased displacement. Introduction Market Position Segment: High-performance sport ATV. Target Audience: Enthusiasts focused on sport riding, recreational trail riding, and mild competitive use (e.g., cross-country). Competitive Analysis Key Competitors 2007: Can-Am Outlander, Honda TRX series, Suzuki LT-R450, Kawasaki KFX series. Key Features Powertrain Highlight: Introduction of the fuel-injected 686cc engine, a significant upgrade from previous models, offering improved torque and throttle response. Chassis Highlight: Lightweight aluminum frame and chassis design for agility and handling. Suspension Highlight: Long-travel, fully adjustable independent front suspension and a sophisticated rear swingarm with monoshock for excellent ride quality and control. Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service for the 2007 Yamaha ATV 700 Raptor. Secondary Coverage: Detailed maintenance, troubleshooting, diagnostics, and parts replacement. Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but factory service manuals are typically extensive). Manual Type Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF Download Manual Coverage Systems Covered Engine: Complete overhaul, assembly, disassembly, tuning, lubrication, performance adjustments. Cooling System: Radiator, fan, coolant, hoses, thermostat, water pump. Fuel Injection System: EFI components, fuel pump, injectors, throttle body, sensors, troubleshooting EFI codes. Chassis: Frame, suspension (front and rear), steering, wheels, tires, brakes, bearings. Electrical: Wiring diagrams, battery, ignition system, lighting, starter, charging system, ECU, fault diagnosis. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults. Periodic Maintenance: Scheduled checks, adjustments, fluid changes, filter replacements. Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment, brake bleeding, battery maintenance. Repair: Engine rebuilds, transmission repairs, suspension component replacement, brake caliper service, electrical component diagnosis and replacement. Diagnostics: Step-by-step troubleshooting guides for various systems, fault code interpretation. Adjustments: Carburetor (if applicable, though 2007 is EFI), throttle cable, brake levers, clutch engagement. Installation: Instructions for replacing major components and accessories. Technical Depth Depth: Factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Includes torque specifications, clearances, and assembly sequences. Manual Specifications File Format Format: PDF Requirements: Adobe PDF Reader, WinZip (for potential extraction). Compatibility: All Versions of Windows & Mac Interactivity: Zoom In/Out functionality Print Quality Printability: Designed to be printable for workshop use. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, four-valve single-cylinder. Displacement: 686 cc (41.9 cu in.) Bore X Stroke: 100.0 mm x 84.0 mm Compression Ratio: 9.2:1 Performance Horsepower Estimated: Approximately 45-50 HP (peak, unconfirmed exact factory figure). Torque Estimated: Strong low-end and mid-range torque delivery. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 44mm throttle body and twin spray injectors. Fuel Type: Unleaded gasoline, minimum 87 octane. Ignition Ignition System: TCI (Transistor Controlled Ignition) Lubrication Oil Type: Yamaha 4-ATV Semi-Synthetic 10W-40 or equivalent (refer to manual for specific API rating and viscosity). Oil Capacity: Approx. 1.7 Liters (1.8 US qt) with filter change (verify in manual). Cooling Cooling Method: Liquid-cooled Transmission Standard Type: 5-speed manual with wet, multi-plate clutch. Optional Type: N/A (No automatic or semi-automatic options for this model year). Features Reverse: Standard Drive Type: Shaft drive to rear wheels (2WD). Gear Ratios: Detailed ratios available within the manual. Fluid Specifications Transmission Oil Type: Yamaha SSR Premium Gear Oil or equivalent (refer to manual for specific viscosity and specifications). Transmission Oil Capacity: Approx. 0.6 Liters (0.6 US qt) (verify in manual). Dimensions Exterior Length: Approx. 72.1 inches (1831 mm) Width: Approx. 45.3 inches (1150 mm) Height: Approx. 43.5 inches (1105 mm) Wheelbase: Approx. 50.4 inches (1280 mm) Weights Dry Weight: Approx. 425 lbs (193 kg) Ground Clearance: Approx. 7.7 inches (196 mm) Fuel Capacity: Approx. 2.9 gallons (11 Liters), including 0.7-gallon reserve. Safety Features Ratings Crash Test Ratings: N/A (ATVs are not subject to standardized automotive crash test ratings like cars). Active Features Brakes: Dual hydraulic disc front brakes, single hydraulic disc rear brake. Parking Brake: Mechanical parking brake system. Passive Features Handlebars: Pro-Taper handlebars for improved control and reduced fatigue. Footwells: Wide, serrated footpegs with heel guards for secure footing. Lighting: Dual 30W halogen headlights, 8W brake light. Technology Features Infotainment Features: N/A (Sport ATVs typically prioritize performance and functionality over infotainment). Driver Assistance Features: N/A (No electronic driver aids such as ABS or traction control on this model). Connectivity Features: N/A Engine Management ECM: Engine Control Module (ECM) manages fuel injection, ignition timing, and other engine parameters for optimal performance and emissions. Maintenance Service Intervals Engine Oil Change: Every 100 hours or 6 months, whichever comes first (refer to manual for precise interval). Air Filter Cleaning: As needed based on...
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Yamaha ATV 700 Raptor 2007 Factory Service Repair Manual Pdf Download
Basic Information
Identification
Make: Yamaha
Model: Raptor 700
Year: 2007
Vehicle Type: All-Terrain Vehicle (ATV)
Codes
Chassis Code: GYTR (Genuine Yamaha Technology Racing) performance components often available, though not a primary chassis code for the base model.
Engine Code: Similar to YFZ450 engine architecture but with increased displacement.
Introduction
Market Position
Segment: High-performance sport ATV.
Target Audience: Enthusiasts focused on sport riding, recreational trail riding, and mild competitive use (e.g., cross-country).
Competitive Analysis
Key Competitors 2007: Can-Am Outlander, Honda TRX series, Suzuki LT-R450, Kawasaki KFX series.
Key Features
Powertrain Highlight: Introduction of the fuel-injected 686cc engine, a significant upgrade from previous models, offering improved torque and throttle response.
Chassis Highlight: Lightweight aluminum frame and chassis design for agility and handling.
Suspension Highlight: Long-travel, fully adjustable independent front suspension and a sophisticated rear swingarm with monoshock for excellent ride quality and control.
Manual Details
Coverage Areas
Primary Coverage: Comprehensive repair and service for the 2007 Yamaha ATV 700 Raptor.
Secondary Coverage: Detailed maintenance, troubleshooting, diagnostics, and parts replacement.
Page Count
Estimated Page Count: Hundreds of pages (specific count not provided, but factory service manuals are typically extensive).
Manual Type
Type: Factory Service Repair Manual
Language
Language: English
Format
Digital Format: PDF Download
Manual Coverage
Systems Covered
Engine: Complete overhaul, assembly, disassembly, tuning, lubrication, performance adjustments.
Cooling System: Radiator, fan, coolant, hoses, thermostat, water pump.
Fuel Injection System: EFI components, fuel pump, injectors, throttle body, sensors, troubleshooting EFI codes.
Chassis: Frame, suspension (front and rear), steering, wheels, tires, brakes, bearings.
Electrical: Wiring diagrams, battery, ignition system, lighting, starter, charging system, ECU, fault diagnosis.
Troubleshooting: Systematic diagnostic procedures for common and uncommon faults.
Periodic Maintenance: Scheduled checks, adjustments, fluid changes, filter replacements.
Procedures Included
Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment, brake bleeding, battery maintenance.
Repair: Engine rebuilds, transmission repairs, suspension component replacement, brake caliper service, electrical component diagnosis and replacement.
Diagnostics: Step-by-step troubleshooting guides for various systems, fault code interpretation.
Adjustments: Carburetor (if applicable, though 2007 is EFI), throttle cable, brake levers, clutch engagement.
Installation: Instructions for replacing major components and accessories.
Technical Depth
Depth: Factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Includes torque specifications, clearances, and assembly sequences.
Manual Specifications
File Format
Format: PDF
Requirements: Adobe PDF Reader, WinZip (for potential extraction).
Compatibility: All Versions of Windows & Mac
Interactivity: Zoom In/Out functionality
Print Quality
Printability: Designed to be printable for workshop use.
Binding Type
Binding Type: N/A (Digital PDF format)
Paper Type
Paper Type: N/A (Digital PDF format)
Engine Specifications
Primary Engine
Engine Type: Four-stroke, liquid-cooled, DOHC, four-valve single-cylinder.
Displacement: 686 cc (41.9 cu in.)
Bore X Stroke: 100.0 mm x 84.0 mm
Compression Ratio: 9.2:1
Performance
Horsepower Estimated: Approximately 45-50 HP (peak, unconfirmed exact factory figure).
Torque Estimated: Strong low-end and mid-range torque delivery.
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) with 44mm throttle body and twin spray injectors.
Fuel Type: Unleaded gasoline, minimum 87 octane.
Ignition
Ignition System: TCI (Transistor Controlled Ignition)
Lubrication
Oil Type: Yamaha 4-ATV Semi-Synthetic 10W-40 or equivalent (refer to manual for specific API rating and viscosity).
Oil Capacity: Approx. 1.7 Liters (1.8 US qt) with filter change (verify in manual).
Cooling
Cooling Method: Liquid-cooled
Transmission
Standard
Type: 5-speed manual with wet, multi-plate clutch.
Optional
Type: N/A (No automatic or semi-automatic options for this model year).
Features
Reverse: Standard
Drive Type: Shaft drive to rear wheels (2WD).
Gear Ratios: Detailed ratios available within the manual.
Fluid Specifications
Transmission Oil Type: Yamaha SSR Premium Gear Oil or equivalent (refer to manual for specific viscosity and specifications).
Transmission Oil Capacity: Approx. 0.6 Liters (0.6 US qt) (verify in manual).
Dimensions
Exterior
Length: Approx. 72.1 inches (1831 mm)
Width: Approx. 45.3 inches (1150 mm)
Height: Approx. 43.5 inches (1105 mm)
Wheelbase: Approx. 50.4 inches (1280 mm)
Weights
Dry Weight: Approx. 425 lbs (193 kg)
Ground Clearance: Approx. 7.7 inches (196 mm)
Fuel Capacity: Approx. 2.9 gallons (11 Liters), including 0.7-gallon reserve.
Safety Features
Ratings
Crash Test Ratings: N/A (ATVs are not subject to standardized automotive crash test ratings like cars).
Active Features
Brakes: Dual hydraulic disc front brakes, single hydraulic disc rear brake.
Parking Brake: Mechanical parking brake system.
Passive Features
Handlebars: Pro-Taper handlebars for improved control and reduced fatigue.
Footwells: Wide, serrated footpegs with heel guards for secure footing.
Lighting: Dual 30W halogen headlights, 8W brake light.
Technology Features
Infotainment
Features: N/A (Sport ATVs typically prioritize performance and functionality over infotainment).
Driver Assistance
Features: N/A (No electronic driver aids such as ABS or traction control on this model).
Connectivity
Features: N/A
Engine Management
ECM: Engine Control Module (ECM) manages fuel injection, ignition timing, and other engine parameters for optimal performance and emissions.
Maintenance
Service Intervals
Engine Oil Change: Every 100 hours or 6 months, whichever comes first (refer to manual for precise interval).
Air Filter Cleaning: As needed based on operating conditions, typically every 20-40 hours or as indicated by performance degradation.
Spark Plug Inspection: Every 100 hours or annually.
Chain Lubrication And Adjustment: Every 10 hours or after riding in wet conditions; adjust tension as specified in manual.
Brake Fluid Change: Every 12 months or as recommended by manual for optimal performance.
Fluid Specifications
Engine Oil: Yamaha 4-ATV Semi-Synthetic 10W-40 (API SG or higher, JASO MA compliant).
Coolant: Yamaha All-Weather Anti-Rust Coolant or a high-quality ethylene glycol-based coolant with a 50/50 mix of distilled water.
Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid.
Final Drive Oil: Yamaha SSR Premium Gear Oil (or equivalent SAE 80W-90 gear oil for shaft drive).
Known Issues
Common Wear Items: Brake pads, tires, chain and sprockets, wheel bearings, ball joints, tie rod ends, clutch plates (with heavy use).
Potential Efi Quirks: While robust, EFI systems can be sensitive to fuel quality and voltage stability. ECU reset procedures may be needed.
Vehicle History
Brand Heritage
Manufacturer: Yamaha Motor Company, a globally recognized leader in powersports, motorcycles, and marine products, known for innovation and performance.
Model Evolution
Predecessor: The Raptor 700 effectively replaced the popular Raptor 660R, bringing significant technological advancements and performance enhancements.
Key Introduction: The Raptor 700 was introduced for the 2006 model year, marking a major evolution in Yamaha's sport ATV lineup.
Production
Manufacturing Location: Typically manufactured in Japan and/or North America.
Awards & Recognition
Recognitions
Industry Awards: N/A (While highly acclaimed in its segment, specific industry awards for the 2007 model year are not prominently documented).
Ratings
Performance Reviews: Consistently received high marks from powersports publications for its powerful engine, agile handling, and comfortable ergonomics.
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