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Yamaha BR250 BR250F 1987 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: BR250F Year: 1987 Product Name: Yamaha BR250 BR250F 1987 Full Service Repair Manual PDF Download Codes Chassis Code Prefix: BR250F 👋 Introduction Market Position Segment: Dual-purpose motorcycle, often referred to as a 'Dual Sport' or 'Enduro' style bike. Competitive Analysis Competitors 1987: Honda NX250, Kawasaki KLR250, Suzuki DR250S. Key Features Intended Use: Versatile on-road and off-road capability, commuting, light trail riding, adventure touring. Target Audience: Riders seeking a reliable and capable all-around motorcycle for varied terrain and commuting needs. Value Proposition Manual Value: Provides comprehensive technical guidance to maintain, repair, and restore the Yamaha BR250F, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair Page Count Estimated Page Count: 300-400 Manual Type Manual Type: Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, inspection, assembly, tuning, lubrication system, cooling system (air-cooled), fuel system (carburetor), ignition system, exhaust system. Transmission: Gearbox disassembly, inspection, assembly, gear shift mechanism, clutch operation and adjustment. Drivetrain: Drive chain adjustment and maintenance, rear hub, sprockets. Suspension: Front fork disassembly, inspection, seal replacement, oil levels, rear shock absorber inspection and replacement, swingarm maintenance. Brakes: Front and rear brake system maintenance, fluid replacement, bleeding, caliper inspection, brake pad replacement, drum brake adjustment. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting system (headlight, taillight, indicators), ignition system troubleshooting, starter motor, horn. Fuel System: Carburetor disassembly, cleaning, adjustment, jetting specifications, fuel tank maintenance, fuel lines. Body And Frame: Frame inspection, body panel removal and installation, seat, handlebars, controls, footpegs, fenders. Wheels And Tires: Tire pressure specifications, wheel bearing maintenance, spoke tension adjustment, rim inspection. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, air filter cleaning/replacement, brake system checks. Troubleshooting: Diagnostic procedures for common problems, electrical system faults, engine performance issues, starting problems, transmission issues. Repair: Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major vehicle systems. Rebuild: Comprehensive guides for engine, carburetor, and suspension component rebuilds. Specifications And Data: Torque specifications, tolerances, fluid capacities, wiring diagrams, electrical component data, part numbers (where applicable). Technical Depth Depth Of Coverage: Comprehensive: Covers all aspects from basic owner maintenance to advanced mechanical and electrical repair, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Readability: High-resolution, clear text and diagrams suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Likely searchable text within the PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, DOHC, 4 valves Displacement: 249 cc (249.6cc is common for this engine) Bore X Stroke: 72.0 mm x 61.2 mm (typical for this engine) Compression Ratio: 9.7:1 (typical) Cooling System: Air-cooled Performance Horsepower Estimated: Approximately 24-28 hp @ 8000 rpm (varies by market and tuning) Torque Estimated: Approximately 20-23 Nm @ 6500 rpm (varies by market and tuning) Fuel System Carburetor Type: Mikuni VM34SS or similar 34mm constant velocity carburetor Fuel Type: Unleaded gasoline, octane rating 87 or higher (RON/MON specified in manual) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Lubrication System Oil Type: Yamalube 4 (or equivalent API SE, SF, SG 10W-40 or 20W-50 motorcycle oil) Oil Capacity: Approx. 1.7 - 1.9 Liters (with filter change) Starting System Starter Type: Electric Start 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-plate Features Gear Ratios: Specific gear ratios provided in the manual (e.g., 1st: 2.833, 2nd: 1.933, 3rd: 1.478, 4th: 1.200, 5th: 1.045, 6th: 0.917) Final Drive: O-ring sealed chain Transmission Oil Type: Yamalube 4 (or equivalent API SE, SF, SG 10W-40 or 20W-50 motorcycle oil) Transmission Oil Capacity: Approx. 0.9 Liters 📐 Dimensions Exterior Length: Approx. 2170 mm Width: Approx. 830 mm Height: Approx. 1175 mm Wheelbase: Approx. 1425 mm Ground Clearance: Approx. 225 mm Weights Dry Weight: Approx. 135 kg Wet Weight: Approx. 147 kg Gross Vehicle Weight Rating: Not explicitly stated, but rider + passenger + cargo capacity implied. Cargo Fuel Tank Capacity: Approx. 11 Liters (including reserve) 🛡️ Safety Features Ratings Safety Certifications: N/A (Motorcycle safety certifications vary by region and are generally not categorized like automotive safety ratings). Active Features Braking System: Front: Disc brake; Rear: Drum brake. Lighting: Halogen headlight, taillight, brake light, turn signals. Passive Features Frame Construction: Steel semi-double cradle frame for stability and durability. Ergonomics: Upright riding position for rider comfort and control. 💡 Technology Features Infotainment Infotainment Features: N/A (Focus is on mechanical and electrical function, no infotainment systems). Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance systems present). Connectivity Connectivity Features: N/A (No connectivity features). Instrumentation Instrument Panel: Analog speedometer, tachometer, odometer,...
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Yamaha BR250 BR250F 1987 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
BR250F
Year:
1987
Product Name:
Yamaha BR250 BR250F 1987 Full Service Repair Manual PDF Download
Codes
Chassis Code Prefix:
BR250F
👋 Introduction
Market Position
Segment:
Dual-purpose motorcycle, often referred to as a 'Dual Sport' or 'Enduro' style bike.
Competitive Analysis
Competitors 1987:
Honda NX250, Kawasaki KLR250, Suzuki DR250S.
Key Features
Intended Use:
Versatile on-road and off-road capability, commuting, light trail riding, adventure touring.
Target Audience:
Riders seeking a reliable and capable all-around motorcycle for varied terrain and commuting needs.
Value Proposition
Manual Value:
Provides comprehensive technical guidance to maintain, repair, and restore the Yamaha BR250F, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair
Page Count
Estimated Page Count:
300-400
Manual Type
Manual Type:
Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, inspection, assembly, tuning, lubrication system, cooling system (air-cooled), fuel system (carburetor), ignition system, exhaust system.
Transmission:
Gearbox disassembly, inspection, assembly, gear shift mechanism, clutch operation and adjustment.
Drivetrain:
Drive chain adjustment and maintenance, rear hub, sprockets.
Suspension:
Front fork disassembly, inspection, seal replacement, oil levels, rear shock absorber inspection and replacement, swingarm maintenance.
Brakes:
Front and rear brake system maintenance, fluid replacement, bleeding, caliper inspection, brake pad replacement, drum brake adjustment.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting system (headlight, taillight, indicators), ignition system troubleshooting, starter motor, horn.
Fuel System:
Carburetor disassembly, cleaning, adjustment, jetting specifications, fuel tank maintenance, fuel lines.
Body And Frame:
Frame inspection, body panel removal and installation, seat, handlebars, controls, footpegs, fenders.
Wheels And Tires:
Tire pressure specifications, wheel bearing maintenance, spoke tension adjustment, rim inspection.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, air filter cleaning/replacement, brake system checks.
Troubleshooting:
Diagnostic procedures for common problems, electrical system faults, engine performance issues, starting problems, transmission issues.
Repair:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major vehicle systems.
Rebuild:
Comprehensive guides for engine, carburetor, and suspension component rebuilds.
Specifications And Data:
Torque specifications, tolerances, fluid capacities, wiring diagrams, electrical component data, part numbers (where applicable).
Technical Depth
Depth Of Coverage:
Comprehensive: Covers all aspects from basic owner maintenance to advanced mechanical and electrical repair, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Readability:
High-resolution, clear text and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Likely searchable text within the PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, DOHC, 4 valves
Displacement:
249 cc (249.6cc is common for this engine)
Bore X Stroke:
72.0 mm x 61.2 mm (typical for this engine)
Compression Ratio:
9.7:1 (typical)
Cooling System:
Air-cooled
Performance
Horsepower Estimated:
Approximately 24-28 hp @ 8000 rpm (varies by market and tuning)
Torque Estimated:
Approximately 20-23 Nm @ 6500 rpm (varies by market and tuning)
Fuel System
Carburetor Type:
Mikuni VM34SS or similar 34mm constant velocity carburetor
Fuel Type:
Unleaded gasoline, octane rating 87 or higher (RON/MON specified in manual)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication System
Oil Type:
Yamalube 4 (or equivalent API SE, SF, SG 10W-40 or 20W-50 motorcycle oil)
Oil Capacity:
Approx. 1.7 - 1.9 Liters (with filter change)
Starting System
Starter Type:
Electric Start
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios provided in the manual (e.g., 1st: 2.833, 2nd: 1.933, 3rd: 1.478, 4th: 1.200, 5th: 1.045, 6th: 0.917)
Final Drive:
O-ring sealed chain
Transmission Oil Type:
Yamalube 4 (or equivalent API SE, SF, SG 10W-40 or 20W-50 motorcycle oil)
Transmission Oil Capacity:
Approx. 0.9 Liters
📐 Dimensions
Exterior
Length:
Approx. 2170 mm
Width:
Approx. 830 mm
Height:
Approx. 1175 mm
Wheelbase:
Approx. 1425 mm
Ground Clearance:
Approx. 225 mm
Weights
Dry Weight:
Approx. 135 kg
Wet Weight:
Approx. 147 kg
Gross Vehicle Weight Rating:
Not explicitly stated, but rider + passenger + cargo capacity implied.
Cargo
Fuel Tank Capacity:
Approx. 11 Liters (including reserve)
🛡️ Safety Features
Ratings
Safety Certifications:
N/A (Motorcycle safety certifications vary by region and are generally not categorized like automotive safety ratings).
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake.
Lighting:
Halogen headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Steel semi-double cradle frame for stability and durability.
Ergonomics:
Upright riding position for rider comfort and control.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Focus is on mechanical and electrical function, no infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems present).
Connectivity
Connectivity Features:
N/A (No connectivity features).
Instrumentation
Instrument Panel:
Analog speedometer, tachometer, odometer, trip meter, indicator lights (neutral, oil pressure, turn signals, high beam).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually (refer to manual for exact intervals based on usage).
Air Filter Cleaning:
Every 1,000-2,000 km or more frequently in dusty conditions.
Spark Plug Replacement:
Every 10,000-15,000 km.
Valve Clearance Check:
Every 5,000-10,000 km (crucial for DOHC engines).
Chain Maintenance:
Lubricate and adjust every 500-1,000 km, inspect for wear.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific type and replacement interval).
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch plates, brake pads/shoes, swingarm bushings, fork seals, carburetor diaphragms, charging system components (regulator/rectifier).
Potential Faults:
Carburetor gumming due to infrequent use, electrical connector corrosion, ignition coil failure.
Part Numbers
Typical Spark Plug:
NGK CR9E or equivalent (verify with manual).
Typical Oil Filter:
If applicable, would be a cartridge type or internal screen (verify with manual).
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Corporation, established in 1955, is a leading manufacturer of motorcycles, marine products, and other motorized vehicles, known for innovation and performance.
Model Evolution
Br250F Lineage:
Part of Yamaha's range of versatile dual-purpose motorcycles, building on smaller displacement enduro and trial bikes. The BR250F likely succeeded earlier models and was part of a generation of 250cc dual-sports.
Production
Production Years Estimate:
Mid-to-late 1980s (specific production range to be confirmed by internal Yamaha data).
Manufacturing Location:
Japan (typical for Yamaha motorcycles of this era).
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
No specific widely publicized awards found for this model, but generally praised for reliability and versatility in its class.
Ratings
Customer Satisfaction:
Typically high among owners for its durability and practical performance.
Certifications
Emissions Certification:
Would have met emissions standards of the era applicable to its market of sale.
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