🏷️ Basic Information Identification Make: Yamaha Model: BR250 Year: 1987 Codes Vin Prefix: Typically starts with 'JY' for Japanese manufacture, specific prefixes may vary slightly by region and production plant for Yamaha motorcycles. 👋 Introduction Market Position Segment: The Yamaha BR250 (likely referring to a variation of the XS250 or a specific custom model) would have occupied the lightweight to middleweight performance or custom motorcycle segment of its era. Competitive Analysis Competitors 1987: Competed against models from Honda (CB series), Kawasaki (KZ series), Suzuki (GS series), and other manufacturers in the 250cc class, often appealing to riders seeking a balance of performance and manageable power, or a platform for customization. Key Features Vehicle Design Philosophy: Yamaha's reputation for reliable engines and innovative design would have been a key selling point. Key Features Manual Target Audience: Primarily professional technicians, but with sufficient detail for serious home mechanics. Value Proposition: Enables in-depth understanding and execution of all maintenance and repair tasks, preserving the performance and longevity of the vintage motorcycle. 📋 Manual Details Coverage Areas Primary Coverage: Complete repair and service information for the Yamaha BR250 motorcycle. Secondary Coverage: Diagnostic procedures, electrical schematics, routine maintenance, and troubleshooting guidance. Page Count Estimated Pages: Approximately 300-450 pages (typical for comprehensive service manuals of this era). Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, piston, crankshaft, connecting rods, valve train, timing. Fuel System: Carburetor service, fuel pump, fuel tank, fuel lines, fuel filters. Ignition System: Ignition coil, spark plugs, CDI unit, timing adjustments. Exhaust System: Muffler, exhaust pipes, gaskets. Cooling System: Radiator (if applicable), coolant hoses, thermostat, water pump. Transmission: Gearbox overhaul, clutch service, shift mechanism, transmission oil. Drivetrain: Final drive (chain or shaft), sprockets, chain maintenance and adjustment. Suspension: Front fork service, rear shock absorber, swingarm, bushings. Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, brake fluid specifications. Electrical System: Wiring diagrams, battery service, charging system (stator, regulator/rectifier), lighting, starter motor, switches. Chassis Frame: Frame inspection, steering head bearings, wheel bearings. Bodywork Fittings: Fairings, seat, fuel tank mounting, fenders. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication, brake adjustments, spark plug checks. Troubleshooting: Diagnostic charts for common problems, symptom-based fault finding. Engine Rebuild: Step-by-step instructions for complete engine disassembly, inspection, repair, and reassembly. Carburetor Tuning: Detailed procedures for cleaning, adjusting, and synchronizing carburetors. Electrical Diagnostics: Testing of electrical components, circuit tracing using wiring diagrams. Suspension Overhaul: Fork seal replacement, shock absorber service, linkage maintenance. Brake System Repair: Bleeding procedures, caliper rebuilding, master cylinder replacement. Torque Specifications: Precise torque values for all critical fasteners. Technical Depth Depth: Comprehensive from basic maintenance to full engine and component rebuilding, suitable for professional technicians and experienced DIYers. Diagnostic Capabilities: Detailed diagnostic flowcharts and troubleshooting guides for identifying and resolving mechanical and electrical issues. 📊 Manual Specifications File Format Format: Digital PDF Searchability: Likely searchable text for quick information retrieval. Print Quality Quality: High-resolution scans for clear diagrams and text, printable. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Configuration: Likely a parallel-twin cylinder, 4-stroke engine, common for Yamaha 250cc models of this period. Displacement: Approximately 249cc (exact may vary depending on specific BR250 variant). Bore X Stroke: Specifications would be detailed in the manual, typically around 54.0 mm x 54.0 mm or similar for a 250cc parallel twin. Compression Ratio: Likely in the range of 8.5:1 to 9.5:1. Valve Train: DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft) with 2 valves per cylinder. Performance Horsepower Estimated: Around 25-30 HP at 8,000-9,000 RPM. Torque Estimated: Around 16-18 lb-ft at 6,000-7,000 RPM. Fuel System Carburetion: Dual Mikuni constant velocity (CV) carburetors (e.g., VM26 or similar). Fuel Type: Unleaded gasoline, octane rating as specified by Yamaha. Lubrication Oil Capacity: Approximately 1.4 - 1.8 liters (including oil filter). Oil Type Specification: Yamalube 4-stroke motorcycle oil, SAE 10W-40 or 20W-40 depending on climate. Manual will specify exact viscosity and API service classification. 🔧 Transmission Standard Type: Constant mesh, 6-speed sequential manual transmission. Optional Availability: N/A (Motorcycles typically have a single transmission offering for a model). Features Clutch: Wet, multiple-disc clutch, cable operated. Final Drive: Chain drive. Fluid Specifications Transmission Oil: Gear oil as specified by Yamaha, typically SAE 80W or 90W gear oil. Manual will specify exact type and capacity. 📐 Dimensions Exterior Overall Length Estimated: Approximately 2000-2100 mm. Overall Width Estimated: Approximately 750-850 mm. Overall Height Estimated: Approximately 1100-1200 mm. Weights Dry Weight Estimated: Approximately 150-170 kg. Wet Weight Estimated: Approximately 165-185 kg (including fluids). Capacities Fuel Tank Capacity: Typically 10-14 liters. 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycles are not subjected to the same standardized crash testing as automobiles). Active Features...
Typically starts with 'JY' for Japanese manufacture, specific prefixes may vary slightly by region and production plant for Yamaha motorcycles.
👋 Introduction
Market Position
Segment:
The Yamaha BR250 (likely referring to a variation of the XS250 or a specific custom model) would have occupied the lightweight to middleweight performance or custom motorcycle segment of its era.
Competitive Analysis
Competitors 1987:
Competed against models from Honda (CB series), Kawasaki (KZ series), Suzuki (GS series), and other manufacturers in the 250cc class, often appealing to riders seeking a balance of performance and manageable power, or a platform for customization.
Key Features Vehicle
Design Philosophy:
Yamaha's reputation for reliable engines and innovative design would have been a key selling point.
Key Features Manual
Target Audience:
Primarily professional technicians, but with sufficient detail for serious home mechanics.
Value Proposition:
Enables in-depth understanding and execution of all maintenance and repair tasks, preserving the performance and longevity of the vintage motorcycle.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete repair and service information for the Yamaha BR250 motorcycle.
Secondary Coverage:
Diagnostic procedures, electrical schematics, routine maintenance, and troubleshooting guidance.
Page Count
Estimated Pages:
Approximately 300-450 pages (typical for comprehensive service manuals of this era).
N/A (Motorcycles typically have a single transmission offering for a model).
Features
Clutch:
Wet, multiple-disc clutch, cable operated.
Final Drive:
Chain drive.
Fluid Specifications
Transmission Oil:
Gear oil as specified by Yamaha, typically SAE 80W or 90W gear oil. Manual will specify exact type and capacity.
📐 Dimensions
Exterior
Overall Length Estimated:
Approximately 2000-2100 mm.
Overall Width Estimated:
Approximately 750-850 mm.
Overall Height Estimated:
Approximately 1100-1200 mm.
Weights
Dry Weight Estimated:
Approximately 150-170 kg.
Wet Weight Estimated:
Approximately 165-185 kg (including fluids).
Capacities
Fuel Tank Capacity:
Typically 10-14 liters.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles are not subjected to the same standardized crash testing as automobiles).
Active Features
Braking System:
Hydraulic disc brakes front and rear (or drum rear on some variants). Manual details proper maintenance for optimal braking performance.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals, and license plate light. Manual covers bulb replacement and electrical troubleshooting.
Chassis Integrity:
Frame and suspension components are critical for stable handling and rider safety. Manual provides guidance on inspection and maintenance.
💡 Technology Features
Infotainment
System:
N/A (This era of motorcycle did not feature infotainment systems in the modern sense. Focus is on mechanical and electrical functionality).
Driver Assistance
Features:
N/A
Connectivity
Features:
N/A
Engine Management
System:
Points ignition (or early electronic ignition) and mechanical carburetor controls are the primary 'technology'.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or 6-12 months, whichever comes first. Manual will specify.
Valve Adjustment:
Every 10,000-15,000 km or as per manual recommendations, critical for engine performance.
Chain Lubrication:
Every 500-1000 km and after washing or riding in rain.
Brake Fluid Change:
Every 2 years or as recommended by Yamaha.
Fluid Specifications
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio), if liquid-cooled. Manual will specify coolant type and capacity.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid, depending on Yamaha's specification for the brake system.
Known Issues
Carburetor Gumming:
Common in older bikes due to fuel degradation; requires thorough cleaning and adjustment.
Electrical Connections:
Corrosion or looseness in connectors can lead to intermittent issues, especially after long periods of disuse.
Suspension Seals:
Fork seals can degrade over time, leading to leaks.
Exhaust Flaking:
Rust or flaking paint on exhaust components.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, founded in 1955, has a rich history in motorcycle manufacturing, known for innovation, racing success, and reliable performance across various categories.
Model Evolution
250Cc Class:
The 250cc class was a highly competitive segment throughout the 1970s and 1980s, with models like the XS250 serving as foundational platforms that evolved with technology and styling trends. The 'BR250' designation might represent a specific sub-model, custom variant, or regional market model within the broader 250cc line-up.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Model Specific:
Specific awards for the BR250 model are not widely documented in general automotive historical records, but Yamaha's 250cc line-up was generally well-regarded for performance and reliability in its class.
Certifications
Manual Quality:
The manual's value is in its factory-originated data, ensuring accuracy and comprehensiveness for repairs.