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Yamaha BR250 1987 Repair Service Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Yamaha Model: BR250 Year: 1987 Codes Vin Prefix: Typically starts with 'JY' for Japanese manufacture, specific prefixes may vary slightly by region and production plant for Yamaha motorcycles. 👋 Introduction Market Position Segment: The Yamaha BR250 (likely referring to a variation of the XS250 or a specific custom model) would have occupied the lightweight to middleweight performance or custom motorcycle segment of its era. Competitive Analysis Competitors 1987: Competed against models from Honda (CB series), Kawasaki (KZ series), Suzuki (GS series), and other manufacturers in the 250cc class, often appealing to riders seeking a balance of performance and manageable power, or a platform for customization. Key Features Vehicle Design Philosophy: Yamaha's reputation for reliable engines and innovative design would have been a key selling point. Key Features Manual Target Audience: Primarily professional technicians, but with sufficient detail for serious home mechanics. Value Proposition: Enables in-depth understanding and execution of all maintenance and repair tasks, preserving the performance and longevity of the vintage motorcycle. 📋 Manual Details Coverage Areas Primary Coverage: Complete repair and service information for the Yamaha BR250 motorcycle. Secondary Coverage: Diagnostic procedures, electrical schematics, routine maintenance, and troubleshooting guidance. Page Count Estimated Pages: Approximately 300-450 pages (typical for comprehensive service manuals of this era). Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, piston, crankshaft, connecting rods, valve train, timing. Fuel System: Carburetor service, fuel pump, fuel tank, fuel lines, fuel filters. Ignition System: Ignition coil, spark plugs, CDI unit, timing adjustments. Exhaust System: Muffler, exhaust pipes, gaskets. Cooling System: Radiator (if applicable), coolant hoses, thermostat, water pump. Transmission: Gearbox overhaul, clutch service, shift mechanism, transmission oil. Drivetrain: Final drive (chain or shaft), sprockets, chain maintenance and adjustment. Suspension: Front fork service, rear shock absorber, swingarm, bushings. Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, brake fluid specifications. Electrical System: Wiring diagrams, battery service, charging system (stator, regulator/rectifier), lighting, starter motor, switches. Chassis Frame: Frame inspection, steering head bearings, wheel bearings. Bodywork Fittings: Fairings, seat, fuel tank mounting, fenders. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication, brake adjustments, spark plug checks. Troubleshooting: Diagnostic charts for common problems, symptom-based fault finding. Engine Rebuild: Step-by-step instructions for complete engine disassembly, inspection, repair, and reassembly. Carburetor Tuning: Detailed procedures for cleaning, adjusting, and synchronizing carburetors. Electrical Diagnostics: Testing of electrical components, circuit tracing using wiring diagrams. Suspension Overhaul: Fork seal replacement, shock absorber service, linkage maintenance. Brake System Repair: Bleeding procedures, caliper rebuilding, master cylinder replacement. Torque Specifications: Precise torque values for all critical fasteners. Technical Depth Depth: Comprehensive from basic maintenance to full engine and component rebuilding, suitable for professional technicians and experienced DIYers. Diagnostic Capabilities: Detailed diagnostic flowcharts and troubleshooting guides for identifying and resolving mechanical and electrical issues. 📊 Manual Specifications File Format Format: Digital PDF Searchability: Likely searchable text for quick information retrieval. Print Quality Quality: High-resolution scans for clear diagrams and text, printable. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Configuration: Likely a parallel-twin cylinder, 4-stroke engine, common for Yamaha 250cc models of this period. Displacement: Approximately 249cc (exact may vary depending on specific BR250 variant). Bore X Stroke: Specifications would be detailed in the manual, typically around 54.0 mm x 54.0 mm or similar for a 250cc parallel twin. Compression Ratio: Likely in the range of 8.5:1 to 9.5:1. Valve Train: DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft) with 2 valves per cylinder. Performance Horsepower Estimated: Around 25-30 HP at 8,000-9,000 RPM. Torque Estimated: Around 16-18 lb-ft at 6,000-7,000 RPM. Fuel System Carburetion: Dual Mikuni constant velocity (CV) carburetors (e.g., VM26 or similar). Fuel Type: Unleaded gasoline, octane rating as specified by Yamaha. Lubrication Oil Capacity: Approximately 1.4 - 1.8 liters (including oil filter). Oil Type Specification: Yamalube 4-stroke motorcycle oil, SAE 10W-40 or 20W-40 depending on climate. Manual will specify exact viscosity and API service classification. 🔧 Transmission Standard Type: Constant mesh, 6-speed sequential manual transmission. Optional Availability: N/A (Motorcycles typically have a single transmission offering for a model). Features Clutch: Wet, multiple-disc clutch, cable operated. Final Drive: Chain drive. Fluid Specifications Transmission Oil: Gear oil as specified by Yamaha, typically SAE 80W or 90W gear oil. Manual will specify exact type and capacity. 📐 Dimensions Exterior Overall Length Estimated: Approximately 2000-2100 mm. Overall Width Estimated: Approximately 750-850 mm. Overall Height Estimated: Approximately 1100-1200 mm. Weights Dry Weight Estimated: Approximately 150-170 kg. Wet Weight Estimated: Approximately 165-185 kg (including fluids). Capacities Fuel Tank Capacity: Typically 10-14 liters. 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycles are not subjected to the same standardized crash testing as automobiles). Active Features...
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Yamaha BR250 1987 Repair Service ManualYamaha BR250 1987 Repair Service ManualYamaha BR250 1987 Repair Service ManualYamaha BR250 1987 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
BR250
Year:
1987
Codes
Vin Prefix:
Typically starts with 'JY' for Japanese manufacture, specific prefixes may vary slightly by region and production plant for Yamaha motorcycles.
👋 Introduction
Market Position
Segment:
The Yamaha BR250 (likely referring to a variation of the XS250 or a specific custom model) would have occupied the lightweight to middleweight performance or custom motorcycle segment of its era.
Competitive Analysis
Competitors 1987:
Competed against models from Honda (CB series), Kawasaki (KZ series), Suzuki (GS series), and other manufacturers in the 250cc class, often appealing to riders seeking a balance of performance and manageable power, or a platform for customization.
Key Features Vehicle
Design Philosophy:
Yamaha's reputation for reliable engines and innovative design would have been a key selling point.
Key Features Manual
Target Audience:
Primarily professional technicians, but with sufficient detail for serious home mechanics.
Value Proposition:
Enables in-depth understanding and execution of all maintenance and repair tasks, preserving the performance and longevity of the vintage motorcycle.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete repair and service information for the Yamaha BR250 motorcycle.
Secondary Coverage:
Diagnostic procedures, electrical schematics, routine maintenance, and troubleshooting guidance.
Page Count
Estimated Pages:
Approximately 300-450 pages (typical for comprehensive service manuals of this era).
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, piston, crankshaft, connecting rods, valve train, timing.
Fuel System:
Carburetor service, fuel pump, fuel tank, fuel lines, fuel filters.
Ignition System:
Ignition coil, spark plugs, CDI unit, timing adjustments.
Exhaust System:
Muffler, exhaust pipes, gaskets.
Cooling System:
Radiator (if applicable), coolant hoses, thermostat, water pump.
Transmission:
Gearbox overhaul, clutch service, shift mechanism, transmission oil.
Drivetrain:
Final drive (chain or shaft), sprockets, chain maintenance and adjustment.
Suspension:
Front fork service, rear shock absorber, swingarm, bushings.
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, brake fluid specifications.
Electrical System:
Wiring diagrams, battery service, charging system (stator, regulator/rectifier), lighting, starter motor, switches.
Chassis Frame:
Frame inspection, steering head bearings, wheel bearings.
Bodywork Fittings:
Fairings, seat, fuel tank mounting, fenders.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication, brake adjustments, spark plug checks.
Troubleshooting:
Diagnostic charts for common problems, symptom-based fault finding.
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, inspection, repair, and reassembly.
Carburetor Tuning:
Detailed procedures for cleaning, adjusting, and synchronizing carburetors.
Electrical Diagnostics:
Testing of electrical components, circuit tracing using wiring diagrams.
Suspension Overhaul:
Fork seal replacement, shock absorber service, linkage maintenance.
Brake System Repair:
Bleeding procedures, caliper rebuilding, master cylinder replacement.
Torque Specifications:
Precise torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and component rebuilding, suitable for professional technicians and experienced DIYers.
Diagnostic Capabilities:
Detailed diagnostic flowcharts and troubleshooting guides for identifying and resolving mechanical and electrical issues.
📊 Manual Specifications
File Format
Format:
Digital PDF
Searchability:
Likely searchable text for quick information retrieval.
Print Quality
Quality:
High-resolution scans for clear diagrams and text, printable.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Configuration:
Likely a parallel-twin cylinder, 4-stroke engine, common for Yamaha 250cc models of this period.
Displacement:
Approximately 249cc (exact may vary depending on specific BR250 variant).
Bore X Stroke:
Specifications would be detailed in the manual, typically around 54.0 mm x 54.0 mm or similar for a 250cc parallel twin.
Compression Ratio:
Likely in the range of 8.5:1 to 9.5:1.
Valve Train:
DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft) with 2 valves per cylinder.
Performance
Horsepower Estimated:
Around 25-30 HP at 8,000-9,000 RPM.
Torque Estimated:
Around 16-18 lb-ft at 6,000-7,000 RPM.
Fuel System
Carburetion:
Dual Mikuni constant velocity (CV) carburetors (e.g., VM26 or similar).
Fuel Type:
Unleaded gasoline, octane rating as specified by Yamaha.
Lubrication
Oil Capacity:
Approximately 1.4 - 1.8 liters (including oil filter).
Oil Type Specification:
Yamalube 4-stroke motorcycle oil, SAE 10W-40 or 20W-40 depending on climate. Manual will specify exact viscosity and API service classification.
🔧 Transmission
Standard
Type:
Constant mesh, 6-speed sequential manual transmission.
Optional
Availability:
N/A (Motorcycles typically have a single transmission offering for a model).
Features
Clutch:
Wet, multiple-disc clutch, cable operated.
Final Drive:
Chain drive.
Fluid Specifications
Transmission Oil:
Gear oil as specified by Yamaha, typically SAE 80W or 90W gear oil. Manual will specify exact type and capacity.
📐 Dimensions
Exterior
Overall Length Estimated:
Approximately 2000-2100 mm.
Overall Width Estimated:
Approximately 750-850 mm.
Overall Height Estimated:
Approximately 1100-1200 mm.
Weights
Dry Weight Estimated:
Approximately 150-170 kg.
Wet Weight Estimated:
Approximately 165-185 kg (including fluids).
Capacities
Fuel Tank Capacity:
Typically 10-14 liters.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles are not subjected to the same standardized crash testing as automobiles).
Active Features
Braking System:
Hydraulic disc brakes front and rear (or drum rear on some variants). Manual details proper maintenance for optimal braking performance.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals, and license plate light. Manual covers bulb replacement and electrical troubleshooting.
Chassis Integrity:
Frame and suspension components are critical for stable handling and rider safety. Manual provides guidance on inspection and maintenance.
💡 Technology Features
Infotainment
System:
N/A (This era of motorcycle did not feature infotainment systems in the modern sense. Focus is on mechanical and electrical functionality).
Driver Assistance
Features:
N/A
Connectivity
Features:
N/A
Engine Management
System:
Points ignition (or early electronic ignition) and mechanical carburetor controls are the primary 'technology'.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or 6-12 months, whichever comes first. Manual will specify.
Valve Adjustment:
Every 10,000-15,000 km or as per manual recommendations, critical for engine performance.
Chain Lubrication:
Every 500-1000 km and after washing or riding in rain.
Brake Fluid Change:
Every 2 years or as recommended by Yamaha.
Fluid Specifications
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio), if liquid-cooled. Manual will specify coolant type and capacity.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid, depending on Yamaha's specification for the brake system.
Known Issues
Carburetor Gumming:
Common in older bikes due to fuel degradation; requires thorough cleaning and adjustment.
Electrical Connections:
Corrosion or looseness in connectors can lead to intermittent issues, especially after long periods of disuse.
Suspension Seals:
Fork seals can degrade over time, leading to leaks.
Exhaust Flaking:
Rust or flaking paint on exhaust components.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, founded in 1955, has a rich history in motorcycle manufacturing, known for innovation, racing success, and reliable performance across various categories.
Model Evolution
250Cc Class:
The 250cc class was a highly competitive segment throughout the 1970s and 1980s, with models like the XS250 serving as foundational platforms that evolved with technology and styling trends. The 'BR250' designation might represent a specific sub-model, custom variant, or regional market model within the broader 250cc line-up.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Model Specific:
Specific awards for the BR250 model are not widely documented in general automotive historical records, but Yamaha's 250cc line-up was generally well-regarded for performance and reliability in its class.
Certifications
Manual Quality:
The manual's value is in its factory-originated data, ensuring accuracy and comprehensiveness for repairs.
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