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2004-2006 Yamaha BRUIN 350 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF

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This manual covers the Yamaha Bruin 350 4x4 All-Terrain Vehicle (ATV) models from 2004, 2005, and 2006. The Bruin 350 is a capable mid-size utility ATV known for its comfortable ride and reliable four-wheel-drive capability, building on a legacy of powersports innovation. This model features a 348 cc air-cooled engine, automatic YCVT transmission, and a selectable 4WD system with automatic front differential lock, making it suitable for a variety of off-road applications. This comprehensive English-language manual provides detailed service, repair, and maintenance information. It includes procedures for engine overhaul, transmission service, drivetrain maintenance, suspension and brake system repairs, electrical system diagnostics, and fuel and cooling system servicing. The manual also covers frame and body work, wheel and tire maintenance, scheduled maintenance tasks, troubleshooting common issues, and complete rebuild procedures. With over 500 pages of detailed instructions, including pictures and exploded diagrams, this manual is an essential resource for maintaining and repairing your Yamaha Bruin 350 4x4. 🏷️ Basic Information Identification Make: Yamaha Model: Bruin 350 4x4 Model Years Covered: 2004, 2005, 2006 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Code Prefix: 3GD Chassis Code Prefix: 4X4 👋 Introduction Market Position Positioning: Essential resource for owners and technicians of the Yamaha Bruin 350 4x4. Competitive Analysis Value Proposition: Offers a comprehensive, accurate, and searchable digital resource superior to generic manuals or incomplete online guides. Key Features Key Selling Points: Combined Service and Owner's Manual set, detailed procedures with pictures, exploded diagrams, troubleshooting guide, 4WD system coverage, keyword searchable PDF. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and maintenance for 2004-2006 Yamaha Bruin 350 4x4 ATVs. Included Manuals: Service Manual (Workshop Repair) and Owner's/Maintenance Manual. Page Count Estimated Service Manual Pages: 500+ Estimated Owner Manual Pages: 100+ Manual Type Primary Manual Type: Service Manual / Workshop Manual / Repair Manual Secondary Manual Type: Owner's Manual / Maintenance Manual Language Language: English Format Format: Downloadable PDF Searchability: Keyword searchable (Ctrl+F enabled) Printability: Printable 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, diagnostics, valve adjustments, top-end rebuilds. Transmission: Internal components, gear replacement, clutch operation, final drive service. Drivetrain: 4WD system engagement, driveshafts, differentials, CV joints. Suspension: Front and rear suspension systems, shock absorbers, A-arms, linkages, bushings. Brakes: Hydraulic system, caliper service, pad replacement, rotor inspection, bleeding procedures. Electrical: Wiring diagrams, lighting system, ignition system, charging system, starter, battery, ECU troubleshooting. Fuel System: Carburetor servicing and adjustment, fuel pump, fuel lines, fuel filter. Cooling System: Radiator, fan, coolant hoses, thermostat. Exhaust System: Muffler, pipe inspection and replacement. Frame And Body: Chassis inspection, body panel removal and installation. Wheels And Tires: Tire maintenance, wheel removal and installation, lug nut torque. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points. Troubleshooting: Diagnostic flowcharts for common problems and system malfunctions. Repair: Step-by-step repair instructions for all major components and systems. Rebuilds: Comprehensive procedures for engine and transmission rebuilds. Adjustments: Carburetor adjustment, throttle cable adjustment, brake lever free play. Disassembly Reassembly: Detailed instructions for component removal and reinstallation. Torque Specifications: Precise torque values for all critical fasteners. Technical Depth Depth: Comprehensive, from basic owner maintenance to full engine/transmission rebuilds. Detail Level: Detailed procedures with accompanying pictures. Diagrams: Includes exploded parts diagrams for all major assemblies. 📊 Manual Specifications File Format Type: PDF Version: Optimized for digital use and printing Print Quality Image Clarity: High resolution images for clarity Binding Type Binding For Physical Copy: N/A (Digital PDF format) Paper Type Paper Type For Physical Copy: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, Air-cooled Displacement: 348 cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Performance Horsepower Estimated: Approx. 21 hp @ 6,500 RPM Torque Estimated: Approx. 27.5 Nm @ 5,500 RPM Fuel System Carburetor: Teikei Y28P (or Mikuni VM28 equivalent) Fuel Type: Unleaded gasoline (minimum 87 octane) Fuel Tank Capacity: 13.0 L (3.4 US gal) 🔧 Transmission Standard Type: Automatic (Yamaha Constant Velocity Transmission - YCVT) Gear Selection: Forward (H, L), Neutral, Reverse Features Drive System: Selectable 4WD with automatic front differential lock. Final Drive: Shaft drive (front and rear) 📐 Dimensions Exterior Length: 1995 mm (78.5 in) Width: 1095 mm (43.1 in) Height: 1155 mm (45.5 in) Wheelbase: 1230 mm (48.4 in) Weights Dry Weight: 247 kg (545 lbs) Wet Weight: Approx. 263 kg (580 lbs) Ground Clearance: 250 mm (9.8 in) 🛡️ Safety Features Ratings Atv Safety Standards: Complies with applicable ANSI/SVIA standards. Active Features Braking System: Hydraulic disc brakes front and rear. Engine Braking: Utilizes CVT for engine braking on descents. Passive Features Lighting: Dual 30W headlights, 15W taillight/stoplight. Rollover Protection: N/A (Standard ATV design) 💡 Technology Features Infotainment Features: N/A (Utility ATV focused, no complex infotainment systems). Driver Assistance Features: Selectable 4WD system is the primary driver assistance feature. Connectivity Features: N/A. 🔧 Maintenance Service Intervals Initial Service: Check...
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2004-2006 Yamaha BRUIN 350 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2004-2006 Yamaha BRUIN 350 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2004-2006 Yamaha BRUIN 350 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2004-2006 Yamaha BRUIN 350 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF
This manual covers the Yamaha Bruin 350 4x4 All-Terrain Vehicle (ATV) models from 2004, 2005, and 2006. The Bruin 350 is a capable mid-size utility ATV known for its comfortable ride and reliable four-wheel-drive capability, building on a legacy of powersports innovation. This model features a 348 cc air-cooled engine, automatic YCVT transmission, and a selectable 4WD system with automatic front differential lock, making it suitable for a variety of off-road applications. This comprehensive English-language manual provides detailed service, repair, and maintenance information. It includes procedures for engine overhaul, transmission service, drivetrain maintenance, suspension and brake system repairs, electrical system diagnostics, and fuel and cooling system servicing. The manual also covers frame and body work, wheel and tire maintenance, scheduled maintenance tasks, troubleshooting common issues, and complete rebuild procedures. With over 500 pages of detailed instructions, including pictures and exploded diagrams, this manual is an essential resource for maintaining and repairing your Yamaha Bruin 350 4x4.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Bruin 350 4x4
Model Years Covered:
2004, 2005, 2006
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Engine Code Prefix:
3GD
Chassis Code Prefix:
4X4
👋 Introduction
Market Position
Positioning:
Essential resource for owners and technicians of the Yamaha Bruin 350 4x4.
Competitive Analysis
Value Proposition:
Offers a comprehensive, accurate, and searchable digital resource superior to generic manuals or incomplete online guides.
Key Features
Key Selling Points:
Combined Service and Owner's Manual set, detailed procedures with pictures, exploded diagrams, troubleshooting guide, 4WD system coverage, keyword searchable PDF.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance for 2004-2006 Yamaha Bruin 350 4x4 ATVs.
Included Manuals:
Service Manual (Workshop Repair) and Owner's/Maintenance Manual.
Page Count
Estimated Service Manual Pages:
500+
Estimated Owner Manual Pages:
100+
Manual Type
Primary Manual Type:
Service Manual / Workshop Manual / Repair Manual
Secondary Manual Type:
Owner's Manual / Maintenance Manual
Language
Language:
English
Format
Format:
Downloadable PDF
Searchability:
Keyword searchable (Ctrl+F enabled)
Printability:
Printable
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, valve adjustments, top-end rebuilds.
Transmission:
Internal components, gear replacement, clutch operation, final drive service.
Drivetrain:
4WD system engagement, driveshafts, differentials, CV joints.
Suspension:
Front and rear suspension systems, shock absorbers, A-arms, linkages, bushings.
Brakes:
Hydraulic system, caliper service, pad replacement, rotor inspection, bleeding procedures.
Electrical:
Wiring diagrams, lighting system, ignition system, charging system, starter, battery, ECU troubleshooting.
Fuel System:
Carburetor servicing and adjustment, fuel pump, fuel lines, fuel filter.
Cooling System:
Radiator, fan, coolant hoses, thermostat.
Exhaust System:
Muffler, pipe inspection and replacement.
Frame And Body:
Chassis inspection, body panel removal and installation.
Wheels And Tires:
Tire maintenance, wheel removal and installation, lug nut torque.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points.
Troubleshooting:
Diagnostic flowcharts for common problems and system malfunctions.
Repair:
Step-by-step repair instructions for all major components and systems.
Rebuilds:
Comprehensive procedures for engine and transmission rebuilds.
Adjustments:
Carburetor adjustment, throttle cable adjustment, brake lever free play.
Disassembly Reassembly:
Detailed instructions for component removal and reinstallation.
Torque Specifications:
Precise torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive, from basic owner maintenance to full engine/transmission rebuilds.
Detail Level:
Detailed procedures with accompanying pictures.
Diagrams:
Includes exploded parts diagrams for all major assemblies.
📊 Manual Specifications
File Format
Type:
PDF
Version:
Optimized for digital use and printing
Print Quality
Image Clarity:
High resolution images for clarity
Binding Type
Binding For Physical Copy:
N/A (Digital PDF format)
Paper Type
Paper Type For Physical Copy:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, Air-cooled
Displacement:
348 cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approx. 21 hp @ 6,500 RPM
Torque Estimated:
Approx. 27.5 Nm @ 5,500 RPM
Fuel System
Carburetor:
Teikei Y28P (or Mikuni VM28 equivalent)
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Fuel Tank Capacity:
13.0 L (3.4 US gal)
🔧 Transmission
Standard
Type:
Automatic (Yamaha Constant Velocity Transmission - YCVT)
Gear Selection:
Forward (H, L), Neutral, Reverse
Features
Drive System:
Selectable 4WD with automatic front differential lock.
Final Drive:
Shaft drive (front and rear)
📐 Dimensions
Exterior
Length:
1995 mm (78.5 in)
Width:
1095 mm (43.1 in)
Height:
1155 mm (45.5 in)
Wheelbase:
1230 mm (48.4 in)
Weights
Dry Weight:
247 kg (545 lbs)
Wet Weight:
Approx. 263 kg (580 lbs)
Ground Clearance:
250 mm (9.8 in)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with applicable ANSI/SVIA standards.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
Utilizes CVT for engine braking on descents.
Passive Features
Lighting:
Dual 30W headlights, 15W taillight/stoplight.
Rollover Protection:
N/A (Standard ATV design)
💡 Technology Features
Infotainment
Features:
N/A (Utility ATV focused, no complex infotainment systems).
Driver Assistance
Features:
Selectable 4WD system is the primary driver assistance feature.
Connectivity
Features:
N/A.
🔧 Maintenance
Service Intervals
Initial Service:
Check and adjust at 10 hours or 1 month.
Engine Oil Change:
Every 3,000 km (1,860 mi) or 6 months, whichever comes first (or more frequently under severe use).
Air Filter Cleaning:
Check and clean every 1,000 km (620 mi) or 3 months; replace as needed.
Spark Plug Replacement:
Every 6,000 km (3,720 mi) or 12 months.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent API SG, SAE 10W-40)
Engine Oil Capacity:
1.80 L (1.9 US qt) without filter change; 2.00 L (2.1 US qt) with filter change.
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Final Drive Oil Capacity:
150 ml (5.1 US fl oz)
Coolant Type:
Permanent type antifreeze (50% solution with distilled water)
Known Issues
Common Wear Items:
CV joint boots, wheel bearings, brake pads, bushings.
Carburetor Tuning:
Can require occasional adjustments due to altitude or fuel variations.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Legacy:
Yamaha is a renowned manufacturer of powersports vehicles with a long history of innovation and reliability.
Model Evolution
Bruin Series:
The Bruin 350 succeeded models like the Wolverine and served as a popular mid-size utility ATV in Yamaha's lineup, known for its comfortable ride and 4x4 capability.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specifically documented for this model year, but Yamaha ATVs are generally well-regarded for performance and durability.
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