🏷️ Basic Information Identification Make: Yamaha Model: FJ1200 Codes Product Name: Yamaha FJ1200 Owners 1985-1996 Service Repair Workshop Manual Download PDF 👋 Introduction Market Position Category: Sport Touring Motorcycle Key Features Engine Size: Large displacement inline-four, known for torque and comfortable cruising. Handling: Designed for long-distance touring with stable handling characteristics. Design Philosophy: Combines performance with rider comfort for extended journeys. Manual Value Proposition Value: Provides factory-level repair and maintenance information, saving on dealership costs. 📋 Manual Details Coverage Areas Covered Years: 1985-1996 Page Count Estimated Page Count: Hundreds (specific count not provided, but described as comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including engine teardown, assembly, tuning, and troubleshooting. Transmission: Detailed procedures for clutch, gearbox, and drive shaft maintenance and repair. Fuel System: Includes carburetor service, fuel pump checks, and fuel line maintenance. Electrical System: Covers ignition system, charging system, starter motor, lighting, and wiring diagrams. Suspension: Front fork and rear shock absorber service, adjustments, and rebuild procedures. Brakes: Front and rear brake caliper service, master cylinder, and bleeding procedures. Cooling System: Radiator, coolant, and fan system maintenance and troubleshooting. Exhaust System: Exhaust pipe and muffler service. Frame And Bodywork: Chassis inspection, fairing removal/installation, and general bodywork. Procedures Included Maintenance: Oil changes, filter replacements, chain adjustment, lubrication, and general upkeep. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues. Repair: Step-by-step instructions for component repair and replacement. Diagnostics: Detailed diagnostic flowcharts and symptom-based troubleshooting guides. Rebuilds: Complete engine and component rebuild instructions. Technical Depth Depth: Professional-grade, suitable for both novice enthusiasts and experienced mechanics. Detail Level: Hundreds of pages with detailed photos, diagrams, and exploded views. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and MAC compatible Print Quality Printability: Printable (single page or entire manual) Binding Type Binding: N/A (Digital Download PDF) Paper Type Paper Type: N/A (Digital Download PDF) Licensing Usage License: Lifetime use on unlimited computers, no expiry dates or renewal fees. ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, DOHC, inline-four cylinder Displacement: 1188 cc (72.5 cu in) Bore X Stroke: 77.0 mm x 63.8 mm (3.03 in x 2.51 in) Performance Horsepower: Approx. 125-130 hp (specific to year/model variant, manual will detail) Torque: Approx. 77-80 lb-ft (specific to year/model variant, manual will detail) Fuel System Carburetor Type: 4 x Mikuni BS34 CV carburetors (typical, manual will confirm specific models) Ignition System Ignition: Electronic ignition (CDI), manual covers ignition timing and component testing. Lubrication System Oil Type: Yamaha recommends Yamalube 4 (10W-40) or equivalent API SG, JASO MA oil (manual will specify exact type and viscosity). Cooling System Cooling: Liquid-cooled with thermostat, pump, and radiator. 🔧 Transmission Standard Type: 5-speed constant mesh, return shift Features Clutch: Wet, multi-disc, cable-actuated clutch (manual details service and adjustment). Drive Type: Shaft drive 📐 Dimensions Exterior Length: Varies by generation, manual will provide specific dimensions. Width: Varies by generation, manual will provide specific dimensions. Height: Varies by generation, manual will provide specific dimensions. Weights Dry Weight: Approx. 250-260 kg (551-573 lbs) (specific to generation, manual will detail). Wet Weight: Approx. 270-280 kg (595-617 lbs) (specific to generation, manual will detail). 🛡️ Safety Features Passive Features Lighting: Dual headlights, taillight, turn signals, brake light (manual covers electrical components). Frame Construction: Steel frame, manual covers frame inspection and potential repairs. 💡 Technology Features Infotainment Dashboard: Analog speedometer, tachometer, fuel gauge, temperature gauge, warning lights (manual explains their function and troubleshooting). Driver Assistance ABS: ABS was an option on later models (manual will cover its operation and maintenance if equipped). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 4,000-6,000 km (2,500-3,700 miles) or 6 months (manual will provide exact intervals). Spark Plug Replacement: Typically every 10,000-12,000 km (6,200-7,500 miles) (manual will specify plug type and gap). Valve Clearance Check: Usually at 10,000-20,000 km (6,200-12,400 miles) intervals (manual details procedure and specifications). Fluid Specifications Coolant: Mixture of ethylene glycol-based antifreeze and distilled water (manual specifies ratio and type). Brake Fluid: DOT 3 or DOT 4 brake fluid (manual will specify exact type). Final Drive Oil: Yamaha Gear Oil (75W-90) or equivalent API GL-4 (manual will specify capacity and type). Known Issues Common Problems: Potential for carburetor gumming if not used regularly, electrical connector corrosion, occasional charging system issues (manual addresses these with diagnostic steps). Maintenance Tips: Regular fuel stabilizer use, thorough cleaning of electrical connections, and timely fluid changes are recommended (detailed in manual). 📚 Vehicle History Brand Heritage Manufacturer: Yamaha Motor Company Model Evolution Generations: The FJ1200 underwent several updates and revisions during its production run, with the manual covering the 1985-1996 period which includes these changes. Production Production Period: 1984-1996 🏆 Awards & Recognition Recognitions Industry Reputation: The FJ1200 was well-regarded in its time for its powerful engine and...