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Yamaha FZR400 1987 Full Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Yamaha Model: FZR400 Year: 1987 Product Type: Full Service Repair Manual Codes Internal Model Code: Likely chassis and engine codes specific to the FZR400 1987 model will be detailed within the manual. 👋 Introduction Market Position Category: Performance Sportbike Target Audience: Enthusiasts and owners seeking to maintain, repair, or restore the Yamaha FZR400 1987 model. Competitive Analysis Competitors 1987: Honda CBR400RR (NC23), Kawasaki ZXR400, Suzuki GSX-R400 (GK73A). Key Features Design Philosophy: The FZR400 was designed as a lightweight, agile, and technologically advanced sportbike for its era, competing in the highly popular 400cc class, particularly in markets like Japan. Manual Value Proposition: Provides professional-level repair and maintenance information, empowering owners to perform tasks typically reserved for dealerships, saving time and money. 📋 Manual Details Coverage Areas General Coverage: Comprehensive coverage for repair, maintenance, rebuilding, refurbishing, and restoration of the Yamaha FZR400 1987. Specific Systems: Engine, transmission, chassis, electrical system, suspension, brakes, fuel system, cooling system, exhaust system, bodywork, diagnostics. Page Count Estimated Page Count: While not explicitly stated, typical full service repair manuals of this era for motorcycles of this complexity often range from 300-600 pages. Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, inspection, repair, and reassembly of engine components including cylinders, pistons, crankshaft, camshafts, valves, and lubrication system. Fuel System: Carburetor tuning, cleaning, rebuilding, fuel pump operation, fuel filter replacement, and fuel line inspection. Electrical System: Comprehensive wiring diagrams, troubleshooting electrical faults, ignition system diagnosis, charging system testing, starter motor, lighting, and instrumentation. Suspension: Front fork disassembly, seal replacement, oil level and type specification, rear shock absorber inspection and adjustment. Brakes: Brake caliper overhaul, hydraulic system bleeding, pad replacement, disc inspection, and master cylinder service. Transmission: Gearbox disassembly, inspection of gears and shift drum, clutch operation, adjustment, and replacement of clutch components. Procedures Included Maintenance: Regular service schedules, oil changes, filter replacements, chain adjustment, spark plug replacement, and general lubrication. Troubleshooting: Systematic approach to diagnosing common problems and fault finding for various components and systems. Diagnostics: Detailed diagnostic procedures for engine performance, electrical issues, and mechanical faults. Rebuilds: Complete engine and transmission rebuild procedures with detailed specifications. Technical Depth Depth: Designed for both professional technicians and experienced DIY mechanics, covering everything from basic maintenance to complex internal repairs and diagnostics. 📊 Manual Specifications File Format Format: PDF Requirements: Adobe PDF Reader, WinRAR (for extraction if applicable) Print Quality Printability: Full Printable - All pages are printable. Binding Type Type: Digital Download (PDF) - no physical binding. Paper Type Type: N/A (Digital Product) Delivery Method: Instant Download Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Type: 4-stroke, Liquid-cooled, DOHC, 4-valve per cylinder inline-four. Displacement: 399 cc Bore X Stroke: 56.0 mm x 40.4 mm Compression Ratio: 11.5:1 (typical for this model) Performance Horsepower: Approximately 50-55 HP at 12,000 RPM (market dependent, often restricted in some regions). Torque: Approximately 35 Nm (26 lb-ft) at 10,000 RPM (market dependent). Fuel System Carburetion: Four Mikuni VM or BS series carburetors (specific model may vary, typically 34mm or 36mm). Fuel Type: Unleaded gasoline, 91-98 octane rating recommended. Ignition System: Digital CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Type: 6-speed constant mesh Clutch: Wet, multiple-disc Features Gear Ratios: Specific gear ratios will be detailed in the manual for each gear. Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil: Yamalube 4 (or equivalent SAE 20W-40 or 10W-40 motorcycle oil) - Specific capacity and type detailed in manual. 📐 Dimensions Exterior Length: Approx. 2,070 mm (81.5 in) Width: Approx. 740 mm (29.1 in) Height: Approx. 1,155 mm (45.5 in) Wheelbase: Approx. 1,385 mm (54.5 in) Weights Dry Weight: Approx. 167 kg (368 lbs) Wet Weight: Approx. 185 kg (408 lbs) (with all fluids) 🛡️ Safety Features Ratings Crash Test Data: Motorcycle crash test data for this era is not standardized in the same way as automobiles. The manual will focus on mechanical safety and reliable operation. Active Features Braking System: Dual front disc brakes, single rear disc brake. Suspension Stability: Advanced suspension design for its class, providing stable handling and braking performance. Passive Features Lighting: Halogen headlamp, tail light, and turn signals. 💡 Technology Features Infotainment Features: Basic analog instrumentation: speedometer, tachometer, fuel gauge, coolant temperature gauge, indicator lights. Driver Assistance Features: No electronic driver assistance systems typical of modern vehicles. Focus is on mechanical and electrical systems. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. Manual will specify exact interval. Chain Maintenance: Lubrication and tension adjustment every 500-1,000 km (300-600 miles). Spark Plug Replacement: Typically every 10,000-15,000 km (6,000-9,000 miles). Manual will provide exact type and gap. Fluid Specifications Engine Oil: Yamalube 4 (or equivalent SAE 20W-40 or 10W-40 motorcycle oil)....
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Yamaha FZR400 1987 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZR400
Year:
1987
Product Type:
Full Service Repair Manual
Codes
Internal Model Code:
Likely chassis and engine codes specific to the FZR400 1987 model will be detailed within the manual.
👋 Introduction
Market Position
Category:
Performance Sportbike
Target Audience:
Enthusiasts and owners seeking to maintain, repair, or restore the Yamaha FZR400 1987 model.
Competitive Analysis
Competitors 1987:
Honda CBR400RR (NC23), Kawasaki ZXR400, Suzuki GSX-R400 (GK73A).
Key Features
Design Philosophy:
The FZR400 was designed as a lightweight, agile, and technologically advanced sportbike for its era, competing in the highly popular 400cc class, particularly in markets like Japan.
Manual Value Proposition:
Provides professional-level repair and maintenance information, empowering owners to perform tasks typically reserved for dealerships, saving time and money.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive coverage for repair, maintenance, rebuilding, refurbishing, and restoration of the Yamaha FZR400 1987.
Specific Systems:
Engine, transmission, chassis, electrical system, suspension, brakes, fuel system, cooling system, exhaust system, bodywork, diagnostics.
Page Count
Estimated Page Count:
While not explicitly stated, typical full service repair manuals of this era for motorcycles of this complexity often range from 300-600 pages.
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, inspection, repair, and reassembly of engine components including cylinders, pistons, crankshaft, camshafts, valves, and lubrication system.
Fuel System:
Carburetor tuning, cleaning, rebuilding, fuel pump operation, fuel filter replacement, and fuel line inspection.
Electrical System:
Comprehensive wiring diagrams, troubleshooting electrical faults, ignition system diagnosis, charging system testing, starter motor, lighting, and instrumentation.
Suspension:
Front fork disassembly, seal replacement, oil level and type specification, rear shock absorber inspection and adjustment.
Brakes:
Brake caliper overhaul, hydraulic system bleeding, pad replacement, disc inspection, and master cylinder service.
Transmission:
Gearbox disassembly, inspection of gears and shift drum, clutch operation, adjustment, and replacement of clutch components.
Procedures Included
Maintenance:
Regular service schedules, oil changes, filter replacements, chain adjustment, spark plug replacement, and general lubrication.
Troubleshooting:
Systematic approach to diagnosing common problems and fault finding for various components and systems.
Diagnostics:
Detailed diagnostic procedures for engine performance, electrical issues, and mechanical faults.
Rebuilds:
Complete engine and transmission rebuild procedures with detailed specifications.
Technical Depth
Depth:
Designed for both professional technicians and experienced DIY mechanics, covering everything from basic maintenance to complex internal repairs and diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Requirements:
Adobe PDF Reader, WinRAR (for extraction if applicable)
Print Quality
Printability:
Full Printable - All pages are printable.
Binding Type
Type:
Digital Download (PDF) - no physical binding.
Paper Type
Type:
N/A (Digital Product)
Delivery
Method:
Instant Download
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, Liquid-cooled, DOHC, 4-valve per cylinder inline-four.
Displacement:
399 cc
Bore X Stroke:
56.0 mm x 40.4 mm
Compression Ratio:
11.5:1 (typical for this model)
Performance
Horsepower:
Approximately 50-55 HP at 12,000 RPM (market dependent, often restricted in some regions).
Torque:
Approximately 35 Nm (26 lb-ft) at 10,000 RPM (market dependent).
Fuel System
Carburetion:
Four Mikuni VM or BS series carburetors (specific model may vary, typically 34mm or 36mm).
Fuel Type:
Unleaded gasoline, 91-98 octane rating recommended.
Ignition
System:
Digital CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet, multiple-disc
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual for each gear.
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil:
Yamalube 4 (or equivalent SAE 20W-40 or 10W-40 motorcycle oil) - Specific capacity and type detailed in manual.
📐 Dimensions
Exterior
Length:
Approx. 2,070 mm (81.5 in)
Width:
Approx. 740 mm (29.1 in)
Height:
Approx. 1,155 mm (45.5 in)
Wheelbase:
Approx. 1,385 mm (54.5 in)
Weights
Dry Weight:
Approx. 167 kg (368 lbs)
Wet Weight:
Approx. 185 kg (408 lbs) (with all fluids)
🛡️ Safety Features
Ratings
Crash Test Data:
Motorcycle crash test data for this era is not standardized in the same way as automobiles. The manual will focus on mechanical safety and reliable operation.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake.
Suspension Stability:
Advanced suspension design for its class, providing stable handling and braking performance.
Passive Features
Lighting:
Halogen headlamp, tail light, and turn signals.
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation: speedometer, tachometer, fuel gauge, coolant temperature gauge, indicator lights.
Driver Assistance
Features:
No electronic driver assistance systems typical of modern vehicles. Focus is on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. Manual will specify exact interval.
Chain Maintenance:
Lubrication and tension adjustment every 500-1,000 km (300-600 miles).
Spark Plug Replacement:
Typically every 10,000-15,000 km (6,000-9,000 miles). Manual will provide exact type and gap.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent SAE 20W-40 or 10W-40 motorcycle oil). Capacity approximately 3.2 liters with filter change.
Coolant:
Permanent type antifreeze/coolant (50/50 mix with distilled water). Manual will specify type and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Carburetor Issues:
Carburetors can become gummed up if the bike sits for extended periods, leading to rough idling or poor performance. Regular cleaning and synchronization are key.
Charging System:
Stator or regulator/rectifier failures can occur with age, leading to battery drain. The manual will detail testing procedures.
Valve Adjustment:
Valve clearances require periodic checking and adjustment as per the service schedule to maintain optimal engine performance and longevity. The manual will detail the procedure and specifications.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company has a long and storied history in motorcycle manufacturing, known for innovation, performance, and racing success across various disciplines.
Model Evolution
Fzr Series:
The FZR series represented Yamaha's push into the cutting-edge sportbike market of the late 1980s and early 1990s, featuring innovative technologies like the Deltabox frame and five-valve heads (on larger displacements).
Production
Production Years:
The FZR400 was produced primarily in the late 1980s and early 1990s, with the 1987 model being one of the earlier iterations.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
The FZR400 was generally well-received by motorcycle press for its handling and sporty performance in the 400cc class, often praised as a competent alternative to larger displacement bikes.
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