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2008 Yamaha GRIZZLY 350 4WD ATV Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Drivetrain: 4WD Generation Generation Identifier: Second Generation (2007-2011) Codes Chassis Code: YFM350FG 👋 Introduction Market Position Vehicle Segment: Mid-size Utility ATV Target User: Recreational Riders, Ranchers, Hunters, Light Utility Work Competitive Analysis Key Competitors: Honda Foreman 4x4, Polaris Sportsman 400/500, Suzuki King Quad 400 Key Features Engine Type: Air-cooled, 4-stroke, SOHC, 2-valve Transmission Type: Ultramatic Automatic Transmission with Selectable 4WD Suspension Type: Independent Front Suspension (IFS), Swingarm Rear Suspension Braking System: Hydraulic Disc Brakes (Front and Rear) 📋 Manual Details Coverage Areas Manual Scope: Complete Repair and Service Page Count Estimated Page Count: Likely 300-500 pages (typical for comprehensive service manuals) Manual Type Manual Classification: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel System, Lubrication System, Cooling System, Ignition System, Engine Mechanical (Disassembly/Reassembly) Drivetrain Systems: Clutch, Transmission, Final Drive, Driveshafts, 4WD System Chassis Systems: Frame, Bodywork, Exhaust System, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes Electrical Systems: Battery, Charging System (Alternator/Stator), Lighting, Switches, Wiring Harness, Wiring Diagrams Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Points, Valve Adjustments Diagnostic Procedures: Troubleshooting Guides, Symptom-Based Diagnostics, Electrical System Diagnostics Repair Procedures: Component Disassembly and Reassembly, Component Replacement, Engine Rebuild, Transmission Overhaul, Suspension Repair, Brake Service Technical Depth Diagnostic Capability: Advanced Diagnostics, Fault Code Interpretation (if applicable), Circuit Analysis Rebuild Capability: Complete Engine Rebuild, Transmission Overhaul, Differential Service Data Coverage: Torque Specifications, Clearances, Timing Data, Electrical Resistances 📊 Manual Specifications File Format File Type: PDF Searchability: Fully Searchable Text Bookmarking: Completely Bookmarked Print Quality Printability: All Pages Printable Illustration Quality: Detailed Illustrations and Photos Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Cooling System: Forced Air Cooling Performance Horsepower Estimated: Approx. 20-22 hp (at crankshaft) Torque Estimated: Approx. 20-22 lb-ft (at crankshaft) Fuel System Fuel Delivery: Mikuni BSR33 Carburetor Fuel Tank Capacity: 3.2 US gal (12 L) Recommended Fuel: Unleaded Gasoline (87 Octane) 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic Automatic CVT Drive Modes: 2WD / 4WD (with 2WD/4WD differential lock) Features Engine Braking: Yes (inherent to Ultramatic system) Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Fluid Requirements Transmission Fluid Type: Yamalube CVT Fluid (or equivalent specification) 📐 Dimensions Exterior Overall Length: 76.8 in (1,950 mm) Overall Width: 42.1 in (1,070 mm) Overall Height: 44.7 in (1,135 mm) Wheelbase: 50.0 in (1,270 mm) Weights Dry Weight: 562 lbs (255 kg) Curb Weight: Approx. 599 lbs (272 kg) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Towing Capacity: 1,102 lbs (500 kg) Dimensions Ground Clearance: 11.4 in (290 mm) 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI/SVIA 1-2001 Standards Active Features Braking System Type: Sealed Hydraulic Disc Brakes (Front and Rear) Parking Brake: Rear Disc Parking Brake Mechanism Passive Features Throttle Limiter: Adjustable Throttle Stop Screw Lighting: Dual Halogen Headlights, LED Taillight/Brake Light 💡 Technology Features Infotainment Infotainment System: None (basic utility vehicle) Driver Assistance Driver Assistance Features: None (basic utility vehicle) Connectivity Connectivity Features: None (basic utility vehicle) Lighting Technology Headlight Type: Dual 35W Halogen Taillight Type: 12V 21/5W LED 🔧 Maintenance Service Intervals Initial Service Mileage: First service at 100 miles or 1 month Engine Oil Change Interval: Every 1,000 miles or 6 months Air Filter Cleaning Interval: Every 600 miles or 3 months (more frequent in dusty conditions) Fluid Specifications Engine Oil Type: Yamalube 4 (SAE 10W-30) or equivalent API SG or higher Engine Oil Capacity: 1.70 US qt (1.6 L) without filter change; 1.80 US qt (1.7 L) with filter change Coolant Type: 50/50 mixture of Yamalube Anti-Freeze or equivalent ethylene glycol-based coolant Brake Fluid Type: DOT 3 or DOT 4 Hydraulic Brake Fluid Known Issues Common Wear Items: Brake Pads, Air Filter, Spark Plug, Tires Potential Maintenance Concerns: CVT Belt Wear (depending on usage), Carburetor Tuning (especially with modifications), Suspension Bushings 📚 Vehicle History Brand Heritage Yamaha Atv Legacy: Yamaha is a pioneer in the ATV industry, known for ruggedness and reliability. Model Evolution Grizzly Lineage: The Grizzly series is Yamaha's flagship utility ATV line, emphasizing 4WD capability and comfort. Production Manufacturing Location: Japan / USA 🏆 Awards & Recognition Recognitions Industry Awards: Not specifically cited for this model year, but Yamaha Grizzly series consistently receives positive reviews for reliability and performance.
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2008 Yamaha GRIZZLY 350 4WD ATV Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350
Year:
2008
Vehicle Type:
All-Terrain Vehicle (ATV)
Drivetrain:
4WD
Generation
Generation Identifier:
Second Generation (2007-2011)
Codes
Chassis Code:
YFM350FG
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Utility ATV
Target User:
Recreational Riders, Ranchers, Hunters, Light Utility Work
Competitive Analysis
Key Competitors:
Honda Foreman 4x4, Polaris Sportsman 400/500, Suzuki King Quad 400
Key Features
Engine Type:
Air-cooled, 4-stroke, SOHC, 2-valve
Transmission Type:
Ultramatic Automatic Transmission with Selectable 4WD
Suspension Type:
Independent Front Suspension (IFS), Swingarm Rear Suspension
Braking System:
Hydraulic Disc Brakes (Front and Rear)
📋 Manual Details
Coverage Areas
Manual Scope:
Complete Repair and Service
Page Count
Estimated Page Count:
Likely 300-500 pages (typical for comprehensive service manuals)
Manual Type
Manual Classification:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Lubrication System, Cooling System, Ignition System, Engine Mechanical (Disassembly/Reassembly)
Drivetrain Systems:
Clutch, Transmission, Final Drive, Driveshafts, 4WD System
Chassis Systems:
Frame, Bodywork, Exhaust System, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes
Electrical Systems:
Battery, Charging System (Alternator/Stator), Lighting, Switches, Wiring Harness, Wiring Diagrams
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Points, Valve Adjustments
Diagnostic Procedures:
Troubleshooting Guides, Symptom-Based Diagnostics, Electrical System Diagnostics
Repair Procedures:
Component Disassembly and Reassembly, Component Replacement, Engine Rebuild, Transmission Overhaul, Suspension Repair, Brake Service
Technical Depth
Diagnostic Capability:
Advanced Diagnostics, Fault Code Interpretation (if applicable), Circuit Analysis
Rebuild Capability:
Complete Engine Rebuild, Transmission Overhaul, Differential Service
Data Coverage:
Torque Specifications, Clearances, Timing Data, Electrical Resistances
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully Searchable Text
Bookmarking:
Completely Bookmarked
Print Quality
Printability:
All Pages Printable
Illustration Quality:
Detailed Illustrations and Photos
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Cooling System:
Forced Air Cooling
Performance
Horsepower Estimated:
Approx. 20-22 hp (at crankshaft)
Torque Estimated:
Approx. 20-22 lb-ft (at crankshaft)
Fuel System
Fuel Delivery:
Mikuni BSR33 Carburetor
Fuel Tank Capacity:
3.2 US gal (12 L)
Recommended Fuel:
Unleaded Gasoline (87 Octane)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic Automatic CVT
Drive Modes:
2WD / 4WD (with 2WD/4WD differential lock)
Features
Engine Braking:
Yes (inherent to Ultramatic system)
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P)
Fluid Requirements
Transmission Fluid Type:
Yamalube CVT Fluid (or equivalent specification)
📐 Dimensions
Exterior
Overall Length:
76.8 in (1,950 mm)
Overall Width:
42.1 in (1,070 mm)
Overall Height:
44.7 in (1,135 mm)
Wheelbase:
50.0 in (1,270 mm)
Weights
Dry Weight:
562 lbs (255 kg)
Curb Weight:
Approx. 599 lbs (272 kg)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing Capacity:
1,102 lbs (500 kg)
Dimensions
Ground Clearance:
11.4 in (290 mm)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI/SVIA 1-2001 Standards
Active Features
Braking System Type:
Sealed Hydraulic Disc Brakes (Front and Rear)
Parking Brake:
Rear Disc Parking Brake Mechanism
Passive Features
Throttle Limiter:
Adjustable Throttle Stop Screw
Lighting:
Dual Halogen Headlights, LED Taillight/Brake Light
💡 Technology Features
Infotainment
Infotainment System:
None (basic utility vehicle)
Driver Assistance
Driver Assistance Features:
None (basic utility vehicle)
Connectivity
Connectivity Features:
None (basic utility vehicle)
Lighting Technology
Headlight Type:
Dual 35W Halogen
Taillight Type:
12V 21/5W LED
🔧 Maintenance
Service Intervals
Initial Service Mileage:
First service at 100 miles or 1 month
Engine Oil Change Interval:
Every 1,000 miles or 6 months
Air Filter Cleaning Interval:
Every 600 miles or 3 months (more frequent in dusty conditions)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (SAE 10W-30) or equivalent API SG or higher
Engine Oil Capacity:
1.70 US qt (1.6 L) without filter change; 1.80 US qt (1.7 L) with filter change
Coolant Type:
50/50 mixture of Yamalube Anti-Freeze or equivalent ethylene glycol-based coolant
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
Brake Pads, Air Filter, Spark Plug, Tires
Potential Maintenance Concerns:
CVT Belt Wear (depending on usage), Carburetor Tuning (especially with modifications), Suspension Bushings
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha is a pioneer in the ATV industry, known for ruggedness and reliability.
Model Evolution
Grizzly Lineage:
The Grizzly series is Yamaha's flagship utility ATV line, emphasizing 4WD capability and comfort.
Production
Manufacturing Location:
Japan / USA
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specifically cited for this model year, but Yamaha Grizzly series consistently receives positive reviews for reliability and performance.
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