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Yamaha Grizzly 350 4x4 ATV 2012-2013 Service Repair Shop Manual Download PDF

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This manual covers the ATV, produced for the 2012 and 2013 model years. Known for its rugged construction and reliable performance, the 350 4x4 is a versatile mid-size utility ATV designed for a wide range of applications, from recreational trail riding to demanding work on farms and hunting grounds. Building on a legacy of innovation and durability in powersports, this model offers a robust four-stroke, air-cooled 349cc engine, automatic transmission with engine braking, and the 4WD system, making it a capable and dependable choice for various terrains and tasks. This comprehensive Service Repair Shop Manual provides detailed instructions and guidance for all aspects of maintaining and repairing your ATV. It covers essential maintenance procedures, including oil changes, filter replacements, and component inspections, alongside in-depth troubleshooting guides and step-by-step repair instructions for all major systems. From engine and transmission overhauls to electrical system diagnosis and brake system servicing, this manual is an invaluable resource for both DIY enthusiasts and professional technicians aiming to keep their 350 4x4 in optimal condition. The manual includes clear visuals and diagrams to facilitate understanding and ensure accurate service. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 4x4 Model Variant: ATV Codes Product Name: Yamaha Grizzly 350 4x4 ATV 2012-2013 Service Repair Shop Manual Download PDF 👋 Introduction Market Position Vehicle Segment: Mid-size utility ATV Target Audience: Recreational riders, farmers, hunters, utility users Competitive Analysis Competitors: Honda Foreman, Suzuki KingQuad, Polaris Sportsman Key Features Manual Benefit: Save money on repairs and maintenance, empowers DIY users Manual Ease Of Use: Easy step-by-step instructions, clear visuals Manual Value Proposition: Comprehensive coverage for all servicing, repair, and maintenance jobs 📋 Manual Details Coverage Areas Years Covered: 2012-2013 Models Covered: All Grizzly 350 4x4 models, all engine types Page Count Estimated Pages: Comprehensive (specific page count not provided, typical for this type of manual is 400-700 pages) Manual Type Type: Service Repair Shop Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Compatibility: PC, MAC, Linux, Tablets, Smartphones 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, repair, tuning, specific components (e.g., carburetor, ignition, cooling) Transmission: Automatic transmission (Ultramatic), differential, drive shafts, final drive Drivetrain: 4x4 system, drive clutch, driven clutch, belts, hub assembly, CV joints Electrical System: Wiring diagrams, starter motor, charging system (stator, regulator/rectifier), battery, lighting, ignition system, CDI unit, sensors Braking System: Hydraulic disc brakes (front and rear), brake calipers, master cylinders, brake lines, parking brake Suspension: Front and rear suspension, shock absorbers, A-arms, bushings, wheel bearings Steering: Steering column, tie rods, knuckles, steering linkage Fuel System: Fuel tank, fuel lines, fuel pump, carburetor (Mikuni BSR33) Cooling System: Radiator, fan, coolant hoses, thermostat Exhaust System: Exhaust pipe, muffler, heat shields Body And Frame: Frame inspection and repair, body panels, fenders, racks, seat Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, valve adjustments, lubrication points, brake fluid replacement Diagnostics: Troubleshooting guides, diagnostic procedures for all systems, fault finding techniques Repair: Step-by-step repair instructions for all major and minor components, including complete disassembly and reassembly procedures Rebuilds: Engine rebuild, transmission overhaul, carburetor rebuild Installation: Component installation (e.g., clutch, brakes, suspension components) Technical Depth Depth: Professional quality, in-depth, suitable for DIY enthusiasts and professional technicians Illustrations: Includes pictures and detailed diagrams Wiring Diagrams: Comprehensive wiring diagrams for all electrical systems 📊 Manual Specifications File Format PDF Quality: High quality for clear viewing and printing PDF Features: Searchable text (typical for professional PDFs) Print Quality Printability: Printable pages Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 2-valve, air-cooled Displacement: 349cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Performance Horsepower: Approx. 19.7 HP @ 5500 RPM (estimated, spec varies) Torque: Approx. 21.7 lb-ft @ 5000 RPM (estimated, spec varies) Fuel System Carburetor: Mikuni BSR33, single Fuel Type: Unleaded gasoline (87 octane or higher recommended) Lubrication Oil Type: Yamalube 4 or equivalent SAE 10W-40, API SG or higher Ignition Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug: NGK CR7HSA or Denso U20HSR-U (check manual for exact spec) Cooling System Cooling Method: Forced Air Cooling with fan assist 🔧 Transmission Standard Type: Automatic (Yamaha Ultramatic®) Drive System: Shaft drive Features Gear Selection: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Clutch: Centrifugal clutch, CVT (Continuously Variable Transmission) with engine braking Fluid Specifications Transmission Oil Type: Yamalube 4 (SAE 20W-40) or equivalent API SG, JASO MA 📐 Dimensions Exterior Length: Approx. 76.8 in (1950 mm) Width: Approx. 41.5 in (1055 mm) Height: Approx. 45.7 in (1160 mm) Weights Dry Weight: Approx. 562 lbs (255 kg) Ground Clearance: Approx. 10.1 in (256 mm) Towing Capacity: Approx. 1,047 lbs (475 kg) Cargo Capacity Front Rack: Approx. 88 lbs (40 kg) Cargo Capacity Rear Rack: Approx. 176 lbs (80...
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Yamaha Grizzly 350 4x4 ATV 2012-2013 Service Repair Shop Manual Download PDFYamaha Grizzly 350 4x4 ATV 2012-2013 Service Repair Shop Manual Download PDFYamaha Grizzly 350 4x4 ATV 2012-2013 Service Repair Shop Manual Download PDFYamaha Grizzly 350 4x4 ATV 2012-2013 Service Repair Shop Manual Download PDF
This manual covers the ATV, produced for the 2012 and 2013 model years. Known for its rugged construction and reliable performance, the 350 4x4 is a versatile mid-size utility ATV designed for a wide range of applications, from recreational trail riding to demanding work on farms and hunting grounds. Building on a legacy of innovation and durability in powersports, this model offers a robust four-stroke, air-cooled 349cc engine, automatic transmission with engine braking, and the 4WD system, making it a capable and dependable choice for various terrains and tasks. This comprehensive Service Repair Shop Manual provides detailed instructions and guidance for all aspects of maintaining and repairing your ATV. It covers essential maintenance procedures, including oil changes, filter replacements, and component inspections, alongside in-depth troubleshooting guides and step-by-step repair instructions for all major systems. From engine and transmission overhauls to electrical system diagnosis and brake system servicing, this manual is an invaluable resource for both DIY enthusiasts and professional technicians aiming to keep their 350 4x4 in optimal condition. The manual includes clear visuals and diagrams to facilitate understanding and ensure accurate service.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 4x4
Model Variant:
ATV
Codes
Product Name:
Yamaha Grizzly 350 4x4 ATV 2012-2013 Service Repair Shop Manual Download PDF
👋 Introduction
Market Position
Vehicle Segment:
Mid-size utility ATV
Target Audience:
Recreational riders, farmers, hunters, utility users
Competitive Analysis
Competitors:
Honda Foreman, Suzuki KingQuad, Polaris Sportsman
Key Features
Manual Benefit:
Save money on repairs and maintenance, empowers DIY users
Manual Ease Of Use:
Easy step-by-step instructions, clear visuals
Manual Value Proposition:
Comprehensive coverage for all servicing, repair, and maintenance jobs
📋 Manual Details
Coverage Areas
Years Covered:
2012-2013
Models Covered:
All Grizzly 350 4x4 models, all engine types
Page Count
Estimated Pages:
Comprehensive (specific page count not provided, typical for this type of manual is 400-700 pages)
Manual Type
Type:
Service Repair Shop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Compatibility:
PC, MAC, Linux, Tablets, Smartphones
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, repair, tuning, specific components (e.g., carburetor, ignition, cooling)
Transmission:
Automatic transmission (Ultramatic), differential, drive shafts, final drive
Drivetrain:
4x4 system, drive clutch, driven clutch, belts, hub assembly, CV joints
Electrical System:
Wiring diagrams, starter motor, charging system (stator, regulator/rectifier), battery, lighting, ignition system, CDI unit, sensors
Braking System:
Hydraulic disc brakes (front and rear), brake calipers, master cylinders, brake lines, parking brake
Suspension:
Front and rear suspension, shock absorbers, A-arms, bushings, wheel bearings
Steering:
Steering column, tie rods, knuckles, steering linkage
Fuel System:
Fuel tank, fuel lines, fuel pump, carburetor (Mikuni BSR33)
Cooling System:
Radiator, fan, coolant hoses, thermostat
Exhaust System:
Exhaust pipe, muffler, heat shields
Body And Frame:
Frame inspection and repair, body panels, fenders, racks, seat
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, valve adjustments, lubrication points, brake fluid replacement
Diagnostics:
Troubleshooting guides, diagnostic procedures for all systems, fault finding techniques
Repair:
Step-by-step repair instructions for all major and minor components, including complete disassembly and reassembly procedures
Rebuilds:
Engine rebuild, transmission overhaul, carburetor rebuild
Installation:
Component installation (e.g., clutch, brakes, suspension components)
Technical Depth
Depth:
Professional quality, in-depth, suitable for DIY enthusiasts and professional technicians
Illustrations:
Includes pictures and detailed diagrams
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems
📊 Manual Specifications
File Format
PDF Quality:
High quality for clear viewing and printing
PDF Features:
Searchable text (typical for professional PDFs)
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 2-valve, air-cooled
Displacement:
349cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
Approx. 19.7 HP @ 5500 RPM (estimated, spec varies)
Torque:
Approx. 21.7 lb-ft @ 5000 RPM (estimated, spec varies)
Fuel System
Carburetor:
Mikuni BSR33, single
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Lubrication
Oil Type:
Yamalube 4 or equivalent SAE 10W-40, API SG or higher
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug:
NGK CR7HSA or Denso U20HSR-U (check manual for exact spec)
Cooling System
Cooling Method:
Forced Air Cooling with fan assist
🔧 Transmission
Standard
Type:
Automatic (Yamaha Ultramatic®)
Drive System:
Shaft drive
Features
Gear Selection:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Clutch:
Centrifugal clutch, CVT (Continuously Variable Transmission) with engine braking
Fluid Specifications
Transmission Oil Type:
Yamalube 4 (SAE 20W-40) or equivalent API SG, JASO MA
📐 Dimensions
Exterior
Length:
Approx. 76.8 in (1950 mm)
Width:
Approx. 41.5 in (1055 mm)
Height:
Approx. 45.7 in (1160 mm)
Weights
Dry Weight:
Approx. 562 lbs (255 kg)
Ground Clearance:
Approx. 10.1 in (256 mm)
Towing Capacity:
Approx. 1,047 lbs (475 kg)
Cargo Capacity Front Rack:
Approx. 88 lbs (40 kg)
Cargo Capacity Rear Rack:
Approx. 176 lbs (80 kg)
🛡️ Safety Features
Active Features
Braking:
Hydraulic disc brakes front and rear
4Wd:
On-Command® 4WD, 2WD/4WD
Lighting:
Dual 30W Krypton headlights, 8W LED tail light
Passive Features
Frame:
Durable steel frame construction
Ergonomics:
Comfortable seating position, intuitive controls
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV focus)
Driver Assistance
Driver Assistance Features:
Yamaha Ultramatic® transmission with engine braking for downhill control.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first
Oil Filter Replacement:
At every oil change
Air Filter Cleaning:
Every 1000 km (600 miles) or more frequently in dusty conditions
Spark Plug Inspection:
Every 1,000 km (600 miles)
Valve Clearance Check:
Every 5,000 km (3,000 miles)
Fluid Specifications
Engine Oil Capacity:
Approx. 1.70 L (1.8 US qt) without filter replacement, 1.90 L (2.0 US qt) with filter replacement
Coolant Type:
Yamaha-specific coolant or equivalent ethylene glycol-based coolant with distilled water (50/50 mix)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Drive belts, wheel bearings, bushings, brake pads
Carburetor Cleaning:
Regular cleaning and adjustment of the Mikuni carburetor is important for optimal performance, especially if the ATV sits for extended periods.
Cv Boot Inspection:
Regular inspection of CV boots for tears or damage to prevent premature wear on CV joints.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Yamaha's commitment to innovation, durability, and rider enjoyment in powersports
Model Evolution
Grizzly Lineage:
The Grizzly series has a long-standing reputation for ruggedness and off-road capability, with the 350 4x4 being a popular mid-range utility model.
Production
Manufacturing Origin:
Yamaha Motor Corporation (typically Japan or USA for major components/assembly)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Yamaha Grizzly line is consistently recognized for its durability, reliability, and off-road prowess in the utility ATV market.
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