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2011 Yamaha GRIZZLY / 550 (2009-2011) / 700 FI 4WD (2009-2011) / EPS / HUNTER ATV Service Repair Maintenance Overhaul Manual

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Basic Information Identification Make: Yamaha Model: Grizzly 550 / Grizzly 700 FI 4WD Model Variants: 550 (2009-2011), 700 FI 4WD (2009-2011), EPS, HUNTER Product Type: Service Repair Maintenance Overhaul Manual Product Format: PDF Download Introduction Market Position Category: High-performance utility ATV Target Audience: Serious riders, hunters, agricultural users, and recreational enthusiasts. Competitive Analysis Competitors: Honda Foreman/Rubicon, Polaris Sportsman, Can-Am Outlander. Key Differentiators: Yamaha's Ultramatic transmission, fuel injection, durability, and legendary reliability. Key Features Features Of Atvs Covered: 4WD, independent suspension, electric power steering (EPS on some models), powerful fuel-injected engines, rugged design. Manual Quality Claim: Highest quality Yamaha manual, computer-generated, same as dealer manual. Manual Details Coverage Areas Coverage Years: 2009, 2010, 2011 Specific Models: Grizzly 550 (YFM550), Grizzly 700 FI 4WD (YFM700FI), Grizzly 700 FI 4WD EPS, Grizzly 700 FI 4WD HUNTER Page Count Estimated Page Count: High (typical Yamaha service manuals are 500+ pages) Manual Type Type: Comprehensive Service, Repair, and Maintenance Manual Language Language: English Format Digital Format: High-quality, computer-generated PDF (not scanned image) Manual Coverage Systems Covered Engine: Detailed overhaul, inspection, and repair of the 550cc and 700cc liquid-cooled, fuel-injected engines. Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, sensors (TPS, MAP, O2). Transmission: Ultramatic® automatic transmission service, belt replacement, gear case overhaul, lubrication. Drivetrain: Front and rear differential service, driveshafts, constant velocity (CV) joints, 4WD system operation and repair. Suspension: Front and rear suspension geometry, shock absorber adjustment and overhaul, bushings, bearings. Brakes: Hydraulic brake system service, caliper overhaul, master cylinder, brake fluid specifications, bleeding procedures. Electrical System: Ignition system, starting system, charging system (stator, regulator/rectifier), lighting, battery maintenance, wiring diagrams. Steering: Steering column, tie rods, ball joints, EPS (Electric Power Steering) system diagnostics and repair for EPS models. Cooling System: Radiator, fan, thermostat, coolant specifications, bleeding, water pump. Body Chassis: Frame inspection, plastic body panel removal and installation, seat, handlebars, racks. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, lubrication points. Troubleshooting: Diagnostic flowcharts for common problems, error codes, symptom-based troubleshooting. Disassembly Assembly: Complete step-by-step instructions for all major components and sub-assemblies. Overhaul: Detailed procedures for complete engine, transmission, and differential rebuilds. Inspection: Specifications for measuring wear, clearances, and component integrity. Wiring Diagrams: Comprehensive electrical schematics for all model variations. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and drivetrain rebuilds. Diagrams: Includes exploded diagrams before each disassembly section for clarity. Precision: Provides precise torque specifications, clearances, and fluid capacities. Manual Specifications File Format File Type: PDF Searchability: Searchable text content for efficient information retrieval. Zoom Quality: High resolution, text and images do not blur when zoomed. Print Quality Printability: Printable pages for hard copy reference. Binding Type Binding: Not Applicable (Digital PDF Download) Paper Type Paper Quality: Not Applicable (Digital PDF Download) Engine Specifications Primary Engine 550 Type 550: 531cc, liquid-cooled, SOHC, 4-stroke, 4-valve, fuel-injected Primary Engine 700 Type 700: 686cc, liquid-cooled, SOHC, 4-stroke, 4-valve, fuel-injected Performance Horsepower Estimated 550: Approx. 35-40 HP (estimation based on class) Horsepower Estimated 700: Approx. 45-50 HP (estimation based on class) Torque Estimated 550: Approx. 30-35 lb-ft (estimation based on class) Torque Estimated 700: Approx. 40-45 lb-ft (estimation based on class) Fuel System Fuel Injection: Mikuni 41mm throttle body with dual injectors (550), 44mm throttle body with dual injectors (700) Fuel Type: Unleaded gasoline, 87 octane or higher Cooling System Cooling Type: Liquid-cooled Transmission Standard Transmission Type: Yamaha's Ultramatic® V-belt automatic transmission with engine braking Optional Gear Reduction: High and Low range, Neutral, Reverse Features Drive System: On-Command® 4WD (3-mode: 2WD, 4WD, 4WD with Diff-Lock) Final Drive: Sealed O-ring chain (rear), sealed shaft drive (front differential) Dimensions Exterior 550 Length 550: Approx. 81.5 in (2070 mm) Width 550: Approx. 45.3 in (1150 mm) Height 550: Approx. 49.2 in (1250 mm) Exterior 700 Length 700: Approx. 81.5 in (2070 mm) Width 700: Approx. 45.3 in (1150 mm) Height 700: Approx. 49.2 in (1250 mm) Cargo Front Rack Capacity: 33 lb (15 kg) Rear Rack Capacity: 198 lb (90 kg) Weights 550 Dry Weight 550: Approx. 573 lb (260 kg) Weights 700 Dry Weight 700: Approx. 622 lb (282 kg) Weights 700 Eps Wet Weight 700 Eps: Approx. 644 lb (292 kg) Weights Towing Capacity: 1322 lb (600 kg) Wheels Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheelbase: Approx. 50.2 in (1275 mm) Ground Clearance: Approx. 10.8 in (274 mm) Safety Features Ratings Atv Safety: ATVs are inherently hazardous. Always wear a helmet, eye protection, and appropriate protective clothing. Read and understand the owner's manual before operating. Active Features Engine Braking: Ultramatic® transmission provides natural engine braking for downhill control. 4Wd System: On-Command® 4WD system allows selection of 2WD, 4WD, and 4WD with locked differential for enhanced traction. Eps: Electric Power Steering (EPS) reduces steering effort, improving rider comfort and control. Passive Features Brakes: Hydraulic disc brakes (front and rear) for...
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2011 Yamaha GRIZZLY / 550 (2009-2011) / 700 FI 4WD (2009-2011) / EPS / HUNTER ATV Service Repair Maintenance Overhaul Manual2011 Yamaha GRIZZLY / 550 (2009-2011) / 700 FI 4WD (2009-2011) / EPS / HUNTER ATV Service Repair Maintenance Overhaul Manual2011 Yamaha GRIZZLY / 550 (2009-2011) / 700 FI 4WD (2009-2011) / EPS / HUNTER ATV Service Repair Maintenance Overhaul Manual2011 Yamaha GRIZZLY / 550 (2009-2011) / 700 FI 4WD (2009-2011) / EPS / HUNTER ATV Service Repair Maintenance Overhaul Manual
Basic Information
Identification
Make: Yamaha
Model: Grizzly 550 / Grizzly 700 FI 4WD
Model Variants: 550 (2009-2011), 700 FI 4WD (2009-2011), EPS, HUNTER
Product Type: Service Repair Maintenance Overhaul Manual
Product Format: PDF Download
Introduction
Market Position
Category: High-performance utility ATV
Target Audience: Serious riders, hunters, agricultural users, and recreational enthusiasts.
Competitive Analysis
Competitors: Honda Foreman/Rubicon, Polaris Sportsman, Can-Am Outlander.
Key Differentiators: Yamaha's Ultramatic transmission, fuel injection, durability, and legendary reliability.
Key Features
Features Of Atvs Covered: 4WD, independent suspension, electric power steering (EPS on some models), powerful fuel-injected engines, rugged design.
Manual Quality Claim: Highest quality Yamaha manual, computer-generated, same as dealer manual.
Manual Details
Coverage Areas
Coverage Years: 2009, 2010, 2011
Specific Models: Grizzly 550 (YFM550), Grizzly 700 FI 4WD (YFM700FI), Grizzly 700 FI 4WD EPS, Grizzly 700 FI 4WD HUNTER
Page Count
Estimated Page Count: High (typical Yamaha service manuals are 500+ pages)
Manual Type
Type: Comprehensive Service, Repair, and Maintenance Manual
Language
Language: English
Format
Digital Format: High-quality, computer-generated PDF (not scanned image)
Manual Coverage
Systems Covered
Engine: Detailed overhaul, inspection, and repair of the 550cc and 700cc liquid-cooled, fuel-injected engines.
Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, sensors (TPS, MAP, O2).
Transmission: Ultramatic® automatic transmission service, belt replacement, gear case overhaul, lubrication.
Drivetrain: Front and rear differential service, driveshafts, constant velocity (CV) joints, 4WD system operation and repair.
Suspension: Front and rear suspension geometry, shock absorber adjustment and overhaul, bushings, bearings.
Brakes: Hydraulic brake system service, caliper overhaul, master cylinder, brake fluid specifications, bleeding procedures.
Electrical System: Ignition system, starting system, charging system (stator, regulator/rectifier), lighting, battery maintenance, wiring diagrams.
Steering: Steering column, tie rods, ball joints, EPS (Electric Power Steering) system diagnostics and repair for EPS models.
Cooling System: Radiator, fan, thermostat, coolant specifications, bleeding, water pump.
Body Chassis: Frame inspection, plastic body panel removal and installation, seat, handlebars, racks.
Procedures Included
Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, lubrication points.
Troubleshooting: Diagnostic flowcharts for common problems, error codes, symptom-based troubleshooting.
Disassembly Assembly: Complete step-by-step instructions for all major components and sub-assemblies.
Overhaul: Detailed procedures for complete engine, transmission, and differential rebuilds.
Inspection: Specifications for measuring wear, clearances, and component integrity.
Wiring Diagrams: Comprehensive electrical schematics for all model variations.
Technical Depth
Depth: Comprehensive: Covers basic maintenance to complete engine and drivetrain rebuilds.
Diagrams: Includes exploded diagrams before each disassembly section for clarity.
Precision: Provides precise torque specifications, clearances, and fluid capacities.
Manual Specifications
File Format
File Type: PDF
Searchability: Searchable text content for efficient information retrieval.
Zoom Quality: High resolution, text and images do not blur when zoomed.
Print Quality
Printability: Printable pages for hard copy reference.
Binding Type
Binding: Not Applicable (Digital PDF Download)
Paper Type
Paper Quality: Not Applicable (Digital PDF Download)
Engine Specifications
Primary Engine 550
Type 550: 531cc, liquid-cooled, SOHC, 4-stroke, 4-valve, fuel-injected
Primary Engine 700
Type 700: 686cc, liquid-cooled, SOHC, 4-stroke, 4-valve, fuel-injected
Performance
Horsepower Estimated 550: Approx. 35-40 HP (estimation based on class)
Horsepower Estimated 700: Approx. 45-50 HP (estimation based on class)
Torque Estimated 550: Approx. 30-35 lb-ft (estimation based on class)
Torque Estimated 700: Approx. 40-45 lb-ft (estimation based on class)
Fuel System
Fuel Injection: Mikuni 41mm throttle body with dual injectors (550), 44mm throttle body with dual injectors (700)
Fuel Type: Unleaded gasoline, 87 octane or higher
Cooling System
Cooling Type: Liquid-cooled
Transmission
Standard
Transmission Type: Yamaha's Ultramatic® V-belt automatic transmission with engine braking
Optional
Gear Reduction: High and Low range, Neutral, Reverse
Features
Drive System: On-Command® 4WD (3-mode: 2WD, 4WD, 4WD with Diff-Lock)
Final Drive: Sealed O-ring chain (rear), sealed shaft drive (front differential)
Dimensions
Exterior 550
Length 550: Approx. 81.5 in (2070 mm)
Width 550: Approx. 45.3 in (1150 mm)
Height 550: Approx. 49.2 in (1250 mm)
Exterior 700
Length 700: Approx. 81.5 in (2070 mm)
Width 700: Approx. 45.3 in (1150 mm)
Height 700: Approx. 49.2 in (1250 mm)
Cargo
Front Rack Capacity: 33 lb (15 kg)
Rear Rack Capacity: 198 lb (90 kg)
Weights 550
Dry Weight 550: Approx. 573 lb (260 kg)
Weights 700
Dry Weight 700: Approx. 622 lb (282 kg)
Weights 700 Eps
Wet Weight 700 Eps: Approx. 644 lb (292 kg)
Weights
Towing Capacity: 1322 lb (600 kg)
Wheels Tires
Front Tire Size: AT25x8-12
Rear Tire Size: AT25x10-12
Wheelbase: Approx. 50.2 in (1275 mm)
Ground Clearance: Approx. 10.8 in (274 mm)
Safety Features
Ratings
Atv Safety: ATVs are inherently hazardous. Always wear a helmet, eye protection, and appropriate protective clothing. Read and understand the owner's manual before operating.
Active Features
Engine Braking: Ultramatic® transmission provides natural engine braking for downhill control.
4Wd System: On-Command® 4WD system allows selection of 2WD, 4WD, and 4WD with locked differential for enhanced traction.
Eps: Electric Power Steering (EPS) reduces steering effort, improving rider comfort and control.
Passive Features
Brakes: Hydraulic disc brakes (front and rear) for reliable stopping power.
Lighting: Dual 30W Krypton headlights plus a 30W handlebar-mounted halogen spotlight (model dependent); LED taillight/brake light.
Technology Features
Infotainment
Infotainment System: Not applicable (Utility ATV focus).
Driver Assistance
Eps Functionality: Provides variable assist based on speed and steering input, reducing fatigue.
4Wd Selection: Easily selectable 2WD/4WD/4WD with differential lock via handlebar-mounted button.
Connectivity
Connectivity Features: Not applicable (Utility ATV focus).
Maintenance
Service Intervals
Engine Oil Change: Every 100 hours or 6 months (whichever comes first). Check manual for specific interval based on operating conditions.
Air Filter Cleaning: Check every 50 hours, clean as needed. Replace every 100 hours or as needed.
Spark Plug Replacement: Inspect every 100 hours, replace as needed.
Transmission Oil Change: Every 200 hours or 12 months.
Fluid Specifications
Engine Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Engine Oil Capacity: 2.20 US qt (2.08 L) with oil filter change.
Transmission Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Transmission Oil Capacity: 0.65 L (0.69 US qt)
Front Differential Oil Type: Yamaha Differential Gear Oil (or equivalent SAE 80 hypoid gear oil)
Rear Differential Oil Type: Yamaha Differential Gear Oil (or equivalent SAE 80 hypoid gear oil)
Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items: CV joint boots, ball joints, tie rod ends, wheel bearings, drive belt (Ultramatic®).
Potential Issues To Monitor: EFI system sensors, starter brushes, fuel pump reliability, suspension component wear under heavy use.
Vehicle History
Brand Heritage
Yamaha Atv Legacy: Yamaha pioneered the ATV industry with the introduction of the Tri-Moto in the late 1970s and has a long-standing reputation for innovation and durability.
Model Evolution
Grizzly Lineage: The Grizzly line, introduced in 1998, has consistently represented Yamaha's commitment to powerful, reliable, and capable utility ATVs.
550 Introduction: The Grizzly 550 was introduced to offer a capable, slightly smaller-displacement option within the utility segment.
700 Introduction: The Grizzly 700, with its larger engine and advanced features like EPS, has been a flagship model for Yamaha's utility ATV offerings.
Production
Manufacturing Location: Typically manufactured in Japan or the USA.
Awards & Recognition
Recognitions
General Reputation: Yamaha Grizzly models are consistently praised for their durability, reliability, and off-road capability by ATV publications and owners.
Ratings
Owner Satisfaction: High owner satisfaction ratings due to performance and longevity.
Certifications
Oem Standards: Manual adheres to OEM service standards, providing factory-level repair information.
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